Mitsubishi Outlander XL. Manual - part 1224

Coolant

Engine, Change...........................................00-67

Coolant Hoses

Heater Hose Inspect....................................00-69
Radiator Hose Inspect..................................00-69

Cooling Fan Motor

Check...........................................................14-19

Cooling System

Circuit Diagram............................................90-34

Crank angle Sensor.........................................16c-8
Crank Angle Sensor

Check...........................................................16c-5

Crankcase Ventilation System

Check...........................................................17c-8

Crankshaft

Overhaul....................................................11B-69

Crankshaft Front Oil Seal....................................-42

...................................................................11A-42

Crankshaft Position Sensor

Check.........................................................17c-16

Crankshaft Pulley..........................................11A-21
Crankshaft Rear Oil Seal.....................................-43

...................................................................11A-43

Crossmember....................................................32-7
Curtain Air Bag Module...............................52B-341
Cylinder Block

Overhaul....................................................11B-69

Cylinder Head

Overhaul....................................................11B-45

Cylinder Head Gasket...................................11A-45

D

Daytime Running Light..............................54Ac-187

Circuit Diagram............................................90-51

Diagnosis

Anti-Lock Braking System (ABS).................35B-5
Auto A/C......................................................55B-4
Auto-cruise Control System.........................17b-4
Automatic Transaxle..................................23A-13
Basic Brake System.....................................35A-5
Charging System..........................................16a-3
Door.........................................................42Ab-79
Emission Control System.............................17c-3
Engine..........................................................11A-2
Engine Control System................................17a-2
Engine Cooling...............................................14-3
Front Axle.......................................................26-3
Front Suspension...........................................33-3
Fuel Supply..................................................13B-3
Hood..........................................................42Aa-2

Intake and Exhaust........................................15-3
Liftgate.......................................................42Ac-2
Parking Brake.................................................36-2
Power Steering...............................................37-4
Propeller Shaft...............................................25-3
Rear Axle.....................................................27A-2
Rear Suspension............................................34-6
SRS Air Bag...............................................52B-31
Starting System............................................16b-3
Sunroof......................................................42Ad-4
Tire.................................................................31-2
Trouble Code, ABS......................................35B-6
Wheel.............................................................31-2
Window Glass..........................................42Aa-14

Differential.....................................................23B-76

Disassembly and Assembly.......................23B-76

Differential Carrier

Rear...........................................................27B-24

Differential Carrier Oil Seal

Replacement..............................................27B-16

Disc Brake

Pad Wear Check..........................................00-69

Disc Brake Assembly

Front..........................................................35A-28
Rear...........................................................35A-33

Disc Brake Pad

Check and Adjustment...............................35A-20

Dome Light................................................54Ac-190

Circuit Diagram............................................90-52

Door.............................................................42Ab-95

Adhesive....................................................42Ab-4
Diagnosis.................................................42Ab-79
Handle and Latch...................................42Ab-102
Inside Handle Play Adjustment................42Ab-93
Opening Weatherstrip............................42Ab-110
Outside Handle Play Adjustment.............42Ab-92
Sealant.......................................................42Ab-4
Switch Check...........................................42Ab-97

Door Ajar Warning Tone Alarm

Circuit Diagram..........................................90-151

Door Glass..................................................42Ab-97
Door Sash Tape............................................51A-11
Door Trim.............................................................-11

Removal and Installation...........................52A-11

Drive Belt

Power Steering, Tension Check...................37-17
Tension Check and Adjustment...................11A-9
Water Pump and Generator Drive Belt Check
.....................................................................00-58

Drive Mode Selector......................................27C-93
Drive Plate

ALPHABETICAL INDEX

3

Overhaul....................................................11B-69

Driveshaft

Front Axle.....................................................26-17
Rear Axle...................................................27B-19

Driveshaft Boots

Check...........................................................00-70

Ducts...........................................................55A-125

E

EBJ Boot

Replacement................................................26-33

ECU Terminal

Check.......................................................42Ab-78

EGR System........................................................-13

...................................................................17c-13

EGR Valve

Check.......................................................13Aa-32
Cleaning.....................................................17c-16

Electric Controlled 4WD

Circuit Diagrams.........................................90-135

Electronic Control Coupling...........................27C-94

Inspection..................................................27C-91

Element, Air Cleaner

Replace........................................................00-56

Emission Control System

Diagnosis......................................................17c-3

Emission Control System, Evaporative

Check for Clogging.......................................00-57
Check for Leaks...........................................00-57

Engine

Adhesive......................................................11A-4
Assembly...................................................11A-54
Auto-tensioner.............................................11A-8
Camshaft Oil Seal......................................11A-24
Compression Pressure..............................11A-17
Crankshaft Front Oil Seal..........................11A-42
Crankshaft Rear Oil Seal...........................11A-43
Cylinder Head Gasket................................11A-45
Diagnosis.....................................................11A-2
Drive Belt.....................................................11A-9
Ignition Timing...........................................11A-14
Manifold Vacuum.......................................11A-19
Oil Pan and Oil Screen..............................11A-37
Rocker Arm Piston.....................................11A-13
Sealant.........................................................11A-4
Timing Belt.................................................11A-49

Engine Control Module................................13Aa-37
Engine Control System

Diagnosis.....................................................17a-2

Engine Coolant

Change.........................................................00-67
Concentration Check....................................14-16
Leak Check..................................................14-15
Replacement................................................14-15

Engine Coolant Temperature Sensor

Check.......................................................13Aa-24

Engine Cooling

Adhesive........................................................14-3
Diagnosis.......................................................14-3
Sealant...........................................................14-3

Engine Lubrication

Adhesive........................................................12-3
Sealant...........................................................12-3

Engine Mounting................................................32-3
Engine Oil

Change.........................................................00-62
Check.............................................................12-4
Replacement..................................................12-4

Engine Oil Control Valve

Check.......................................................13Aa-31

Engine Oil Filter

Change.........................................................00-63
Replacement..................................................12-5

Engine Oil Pressure

Check.............................................................12-5

Engine Overhaul

Adhesive......................................................11B-8
Sealant.........................................................11B-8
Tightening Specification(s)..........................11B-5

Engine Roll Stopper...........................................32-6
Engine Valves

Overhaul....................................................11B-45

ETACS-ECU................................................54Ad-93

Circuit Diagram..............................................90-9

Evaporative Emission Canister............................-18

...................................................................17c-18
Inspection...................................................17c-19

Evaporative Emission Control System...................-9

.....................................................................17c-9
Check for Clogging.......................................00-57
Check for Leaks...........................................00-57
Purge Solenoid Check................................17c-12

Evaporative Emission Purge Solenoid

Check.......................................................13Aa-32

Evaporative Emission Ventilation Solenoid

Check.........................................................17c-13

Evaporator Unit...........................................55A-111
Exhaust Manifold.............................................15-11

Overhaul....................................................11B-33

Exhaust Pipe....................................................15-16
Exhaust System

4

ALPHABETICAL INDEX

Check...........................................................00-61

Exhaust Valve

Clearance Check and Adjust........................00-57

Exterior

Adhesive......................................................51A-2
Sealant.........................................................51A-2

Exterior Transmitter Antenna......................42B-176

F

Fan Control Relay

Continuity Check..........................................14-17

Fender...........................................................42Aa-7
Filter

Air Purifier, Replace.....................................00-71
Engine Oil, Change......................................00-63

Floor Console..................................................52A-8
Fluid

Automatic Transaxle, Fluid Level Check......00-64

Flywheel

Overhaul....................................................11B-69

Fog Light....................................................54Ac-183

Circuit Diagram............................................90-50

Foot Light

Circuit Diagram............................................90-56

Front Axle

Diagnosis.......................................................26-3
Driveshaft.....................................................26-17
Hub.................................................................26-9

Front Axle Hub Assembly..................................26-9

Disassembly and Assembly.........................26-13
Inspection.....................................................26-13

Front Deck Crossmember

Removal and Installation.........................55A-111

Front Door

Fit Adjustment..........................................42Ab-86

Front Door Window Glass

Fit Adjustment..........................................42Ab-88

Front Floor Console...............................................-8
Front Fog Light

Aiming....................................................54Ac-183

Front Impact Sensors..................................52B-324
Front Seat............................................................-18
Front Seat Belt.....................................................-22
Front Suspension

Diagnosis.......................................................33-3

Front Wheel Alignment

Check and Adjustment...................................33-7

Fuel Filler Lid...............................................42Aa-10
Fuel Gauge Unit

Inspection................................................54Ab-67

Fuel Hose

Check for Condition......................................00-56

Fuel Level Sensor

Check...........................................................13B-7
Replacement..............................................13B-12

Fuel Pipe

Check for Leaks...........................................00-56

Fuel Pressure Test..............................................-17
Fuel Pump

Connector Disconnection.........................13Aa-20
Operation Check......................................13Aa-20

Fuel Pump Module

Replacement................................................13B-7

Fuel Pump Relay

Continuity Check......................................13Aa-22

Fuel Supply

Diagnosis.....................................................13B-3

Fuel System

Check for Leaks...........................................00-56

Fuel Tank......................................................13B-13

Check for Leaks...........................................00-56

Fuel Tank Differential Pressure Sensor

Check.........................................................17c-13

Fuel Tank Filler Tube

Check for Leaks...........................................00-56

Fuel Tank Pressure Relief Valve.........................-18

...................................................................17c-18
Inspection...................................................17c-19

Fuel Warning Light

Circuit Diagram............................................90-64

Fuses Location................................................70-17
Fusible Links Location.....................................70-17

G

G and Yaw Rate Sensor.............................35C-198

Calibration...............................................35C-191

Garnishes......................................................51A-10
Gauge

Circuit Diagram............................................90-62

Gear Oil

Change......................................................27B-15

Generator......................................................11B-10

Output Current Test.....................................16a-8
Output Line Voltage Drop Test.....................16a-6
Regulated Voltage Test..............................16a-10

Generator Assembly......................................16a-13
Glove Box Light

Circuit Diagram............................................90-55

Ground Location..............................................70-20
Grounding Location.........................................70-19

ALPHABETICAL INDEX

5

H

Hands-free System

Circuit Diagram..........................................90-159

Hazard Warning Light................................54Ac-193

Circuit Diagram............................................90-57

Headlight...................................................54Ac-165

Aiming....................................................54Ac-165
Circuit Diagram............................................90-42

Headlight Automatic Leveling System...............-178

...............................................................54Ac-177
Circuit Diagram............................................90-48

Headlining.....................................................52A-15
Heated Door Mirror

Circuit Diagram............................................90-90

Heated Seat

Circuit Diagram..........................................90-146

Heater Core.................................................55A-111
Heater Unit..................................................55A-111

Removal and Installation.........................55A-111

Height Sensor....................................................-179
High-Mounted Stoplight.............................54Ac-191
Hood..............................................................42Aa-2

Aliment.......................................................42Aa-4
Diagnosis...................................................42Aa-2
Height Adjustment.....................................42Aa-5

Hood Striker

Alignment...................................................42Aa-4

Horn..............................................................54Af-28

Circuit Diagram............................................90-61

Horn Relay

Check........................................................54Af-29

Hoses

Brake, Check................................................00-69

Hub

Front Axle.......................................................26-9
Rear Axle.....................................................27A-5

Hub Bolt

Replacement..................................................26-8

Hydraulic Unit..............................................35B-150

.................................................................35C-196

Hydraulic Unit Check

ABS..........................................................35B-148

I

Ignition Coil......................................................16c-6

Check...........................................................16c-3

Ignition Key Cylinder Illumination Light

Circuit Diagram............................................90-52

Ignition Key Reminder Warning Buzzer

Circuit Diagram..........................................90-148

Ignition System

Circuit Diagram............................................90-24

Ignition Timing

Check.........................................................11A-14

Immobilizer System

Circuit Diagram..........................................90-133

Injector.........................................................13Aa-32

Check.......................................................13Aa-30

Inside Rear View Mirror.................................52A-17
Inspection Terminal Location...........................70-17
Instrument Panel.............................................52A-2
Intake Air Temperature Sensor

Check.......................................................13Aa-24

Intake and Exhaust

Diagnosis.......................................................15-3

Intake Manifold..............................................11B-25

.......................................................................15-8

Intake Manifold Plenum.....................................15-7

Overhaul....................................................11B-13

Intake Valve

Clearance Check and Adjust........................00-57

Interior

Adhesives....................................................52A-2
Sealant.........................................................52A-2

Interior Transmitter Antenna........................42B-176
Interior Trim.........................................................-10
INVECS-II 6A/T

Circuit Diagram............................................90-37

K

Key Interlock Mechanism

Check.......................................................23A-162

Key Lock Prevention Function

Check.......................................................42Ab-91

Keyless Operation Key................................42B-178
Keyless Operation System (KOS)

Circuit Diagram............................................90-75

Knock Sensor...................................................16c-8

Check...........................................................16c-3

KOS-ECU....................................................42B-175

L

Lash Adjuster

Check.........................................................11A-19

License Plate Light....................................54Ac-191

Circuit Diagram............................................90-46

Liftgate...........................................................42Ac-6

Adhesive....................................................42Ac-2
Adjustment.................................................42Ac-4

6

ALPHABETICAL INDEX