Mitsubishi Outlander XL. Manual - part 24

FRONT DOOR OUTER PANEL (ADHESION TYPE)

M40300000155USA0000010000

 ZB600134 0000

Spot  weldin g

MIG plug  welding       : indicates t wo panels to be  welde d
                                  

: indicates three panels to be 

welde d

MIG spot  weldin g

MIG arc  welding (conti nuous )

Braze  weldin g

Anti-corrosion agent application locations
(Use access holes to apply libe

rally to  butt- welded joint s.)

(                                                               )

Symbol

Operation description

ZB600083

A

0000

A

Adhesive application point

: Adhesive 1

: Adhesive 2

REPAIR WELDS

B

C

D

B

C

D

E

E

｠

Adhesive 1: Urethane body sealer

Brand:  3M™  AAD  Part  No.8542  or
equivalent

WELDED PANEL REPLACEMENT

3-45

FRONT DOOR OUTER PANEL (ADHESION TYPE)

｠

Adhesive 2: Epoxyayresin adhesive

Brand:  3M™  AAD  Part  No.8115  or
equivalent

NOTE ON REPAIR WORK

INSTALLATION

1.

When installing the front door outer panel, grind and remove
the paint from the bonded surface of the outer panel to ensure
the bonding strength. After the removal, degrease it.

2.

Install  the  outer  panel  and  hem  it.  Wipe  off  the  excessive
adhesive and finish it.

REAR DOOR OUTER PANEL (WELDED TYPE)

M40300000156USA0000010000

ZB6001310000

(                                                              )

Symbol

Operation description

Spot welding

MIG plug welding

indicates two panels to be welded

indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)

3-46

WELDED PANEL REPLACEMENT

REAR DOOR OUTER PANEL (WELDED TYPE)

ZB600084

A

A

0000

Adhesive application point

 : Adhesive

REPAIR WELDS

 50 mm
(1.97 in)

B

B

C

C

Adhesive : Urethane body sealer

Brand: 3M™ AAD Part No.8542 or equivalent

NOTE: 

After hemming the front door outer panel,

MIG spot weld the flange overlap section at a
pitch of 50 mm (1.97 inches).

WELDED PANEL REPLACEMENT

3-47

REAR DOOR OUTER PANEL (ADHESION TYPE)

REAR DOOR OUTER PANEL (ADHESION TYPE)

M40300000157USA0000010000

ZB600132 0000

(                                                              )

Symbol

Operation description

Spot welding

MIG plug welding

indicates two panels to be welded

indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)

ZB600085

A

0000

A

Adhesive application point

: Adhesive 1

: Adhesive 2

REPAIR WELDS

B

C

B

C

｠

Adhesive 1: Urethane body sealer

3-48

WELDED PANEL REPLACEMENT

REAR DOOR OUTER PANEL (ADHESION TYPE)