Mitsubishi Outlander XL. Manual - part 23

 

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Mitsubishi Outlander XL. Manual - part 23

 

 

ZB600294

AB501407

0000

REPAIR WELDS

A

B

A

B

C

(With the rear pillar reinforcement lower removed)

(With the rear pillar reinforcement lower removed)

NOTE: 

Refer to the Quarter Outer section

on P.3-23for the welding points with the quarter
outer.

WELDED PANEL REPLACEMENT

3-41

QUARTER INNER (PARTIAL REPLACEMENT)

AB501469

ZB600969

C

0000

NOTE ON REPAIR WORK

REMOVAL

ZB600353

100 mm

(3.9 in)

Rear pillar 
reinforcement

Acoustic 
foam

0000

When repairing the area using foam materials do not use
firing tools since the foam materials may burn.

1.

When removing the quarter inner extension front, remove the
rear  pillar  reinforcement  lower  in  advance  and  cut  the  rear
pillar  reinforcement  at  100  mm  (3.9  inches)  below  the
positioning notch. The cut area of the quarter inner panel is
clogged by the rear pillar reinforcement. Therefore, cut and
remove  the  rear  pillar  reinforcement  100  mm  (3.9  inches)
below the positioning notch.

NOTE: 

Refer to the Quarter Inner section on P.3-36for the

welding points with the rear pillar reinforcement.

ZB6003510000

Tape

2.

Adhere tape along the wheel arch of the quarter inner panel
as shown in the figure of the instructions, use the tape as a
guide so about 20 mm (0.79 inches) of the flange remains,
then cut and remove.

 

3-42

WELDED PANEL REPLACEMENT

QUARTER INNER (PARTIAL REPLACEMENT)

INSTALLATION

ZB600350 0001

1.

For the new quarter inner panel, cut the wheel arch end are
so that it overlaps with the flange on the body-side.

ZB600352

40 mm

(1.57 in)

0000

2.

Overlap, assemble and weld the quarter inner panel with the
body-side flange. Weld at a pitch of 40 mm (1.57 inches).

ZB600351

Body sealing

0001

3.

Weld the quarter inner panel then apply a body sealing in the
area shown in the figure of the instructions.

FRONT DOOR OUTER PANEL (WELDED TYPE)

M40300000154USA0000010000

0000

ZB600133

(                                                              )

Symbol

Operation description

Spot welding

MIG plug welding

indicates two panels to be welded

indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)

WELDED PANEL REPLACEMENT

3-43

FRONT DOOR OUTER PANEL (WELDED TYPE)

ZB600082

B

D

C

REPAIR WELDS

A

A

0000

Adhesive application point

 : Adhesive

 50 mm
(1.97 in)

B

D

C

Adhesive : Urethane body sealer

Brand : 3M™ AAD Part No.8542 or equivalent

NOTE: 

After hemming the front door outer panel,

MIG spot weld the flange overlap section at a
pitch of 50 mm (1.97 inches).

3-44

WELDED PANEL REPLACEMENT

FRONT DOOR OUTER PANEL (ADHESION TYPE)

 

 

 

 

 

 

 

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