Mitsubishi Outlander XL. Manual - part 21

ZB600297

C

D

0000

(With the quarter outer extension rear removed)

NOTE ON REPAIR WORK

REMOVAL

ZB600119

Quarter outer 
extension rear

Quarter outer 
extension lower

Rear end inner 
panel side

0000

When removing the rear end crossmember, remove the quarter
outer extension rear, quarter outer extension lower, and rear end
inner panel side.

 

WELDED PANEL REPLACEMENT

3-33

REAR END CROSSMEMBER

INSTALLATION

ZB6001300000

Rear end inner 
panel side

1.

Remove the rear end inner panel side from the new rear end
crossmember.

ZB6001670000

Body tape

2.

After the installation of the rear end crossmember, seal both
the  holes  of  the  rear  end  crossmember  with  body  tape  to
prevent intrusion of exhaust gas.

REAR FLOOR

M40300000100USA0000010000

ZB600150

Spot  weldin g

MIG plug  welding       : indicates t wo panels to be  welde d
                                  

: indicates three panels to be 

welde d

MIG spot  weldin g

MIG arc  welding (conti nuous )

Braze  weldin g

Anti-corrosion agent application locations
(Use access holes to apply libe

rally to  butt- welded joint s.)

(                                                               )

Symbol

Operation description

0000

3-34

WELDED PANEL REPLACEMENT

REAR FLOOR

ZB600080000

A

A

B

C

(With the rear floor pan removed)

REPAIR WELDS

NOTE: 

Refer to the Rear End Crossmember Section

on P.3-31for the welding points with the rear end
crossmember.

WELDED PANEL REPLACEMENT

3-35

REAR FLOOR

ZB600079

C

B

0000

NOTE ON REPAIR WORK

REMOVAL

ZB6001390000

Rear floor crossmember upper 
extension  mounting hole

 60 mm
(2.36 in)

When removing the rear floor side member upper, cut at 60 mm
(2.36  inches)  behind  the  rear  floor  crossmember  upper
extension mounting hole shown in the figure.

QUARTER INNER

M40300000120USA0000010000

ZB6001450000

(                                                              )

Symbol

Operation description

Spot welding

MIG plug welding

indicates two panels to be welded

indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)

3-36

WELDED PANEL REPLACEMENT

QUARTER INNER