Mitsubishi Outlander XL. Manual - part 19

ZB600685

E

F

0000

NOTE ON REPAIR WORK

INSTALLATION

ZB600160 0000

 50 mm
(1.97 in)

1.

To reinforce the strength of the rear gate pillar cut-off area, cut
off the side outer panel 50 mm (1.97 inches) above the cut-off
position.

ZB6001640000

: Adhesive

2.

When  assembling  the  new  quarter  outer  extension  lower,
apply in advance the body sealant to the area shown in the
figure. (Right side only)

Adhesive : Epoxyayresin adhesive
Brand : 3M™ AAD Part No.8115 or equivalent

ZB6001590000

Urethane
foam

: Body sealant

Left side

3.

When assembling the new rear quarter outer panel, apply in
advance the body sealant to the area shown in the figure. Affix
urethane foam so that it fills the wheel arch inside to prevent
the foam material from dripping.

WELDED PANEL REPLACEMENT

3-25

QUARTER OUTER

ZB6001610000

4.

After installing the rear quarter outer panel, seal the hole and
flange with bolt and aluminum tape, and then fill the hole with
foam materials from the hole as shown in the figure.

Foam : 3M™ AAD ULTRAPRO Panel foam-Yellow

ZB6001120000

5.

Wait 2 hours after filling the foam materials to remove the bolt
and  aluminum  tape,  then  melt  the  foam  materials  with  a
soldering gun to ensure that a clip, etc. can be inserted in the
hole filled with foam materials.

ROOF (ALUMINUM ROOF)

M40300000153USA0000010000

ZB600149 0000

Spot  weldin g

MIG plug  welding       : indicates t wo panels to be  welde d
                                  

: indicates three panels to be 

welde d

MIG spot  weldin g

MIG arc  welding (conti nuous )

Anti-corrosion agent application locations
(Use access holes to apply libe

rally to  butt- welded joint s.)

(                                                               )

Symbol

Operation description

Rivet

3-26

WELDED PANEL REPLACEMENT

ROOF (ALUMINUM ROOF)

ZB600077 0000

F

1

2

E

D

1

2

1

2

Vehicles with sunroof

Vehicles with roof rail

Vehicles with roof rail

 : Adhesive 1

 : Adhesive 2

REPAIR WELDS

Vehicles without sunroof

B

C

A

E

D

B

C

F

｠

Adhesive 1: Urethane body sealer
Brand:  3M™  AAD  Part  No.8542  or
equivalent

｠

Adhesive 2: Epoxyayresin adhesive
Brand:  3M™  AAD  Part  No.8115  or
equivalent

WELDED PANEL REPLACEMENT

3-27

ROOF (ALUMINUM ROOF)

ZB6000880000

A

B

F

C

(Vehicles with sunroof)

(Vehicles without sunroof)

5.5 ± 1.5 N·m
49 ± 13 in-lb

5.5 ± 1.5 N·m
49 ± 13 in-lb

5.5 ± 1.5 N·m
49 ± 13 in-lb

5.5 ± 1.5 N·m
49 ± 13 in-lb

5.5 ± 1.5 N·m
49 ± 13 in-lb

5.5 ± 1.5 N·m
49 ± 13 in-lb

E

D

D

3-28

WELDED PANEL REPLACEMENT

ROOF (ALUMINUM ROOF)