Mitsubishi Outlander GS45X. Manual - part 764

 

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Mitsubishi Outlander GS45X. Manual - part 764

 

 

ON-VEHICLE SERVICE

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-879

CAUTION

To prevent the coil from burning, keep the duration of the 
voltage application as short as possible.
2. Check that the operation sound of the exhaust engine oil 

control valve can be heard when the positive battery voltage 
is supplied to the exhaust engine oil control valve. (Use the 
special tool MB991658 to connect terminal No. 2 of the 
exhaust engine oil control valve connector to the positive 
battery terminal and terminal No. 1 to the negative battery 
terminal.)

3. If the operation sound cannot be heard, replace the exhaust 

engine oil control valve.

.

<Checking the Coil Resistance>

1. Disconnect the exhaust engine oil control valve connector.
2. Measure resistance between terminal No. 1 and terminal 

No. 2 of the connector at the exhaust engine oil control valve 
side.

Standard value: 6.9 

 7.9 Ω [at 20°C (68°F)]

3. If resistance is not within the standard value, replace the 

exhaust engine oil control valve.

EVAPORATIVE EMISSION VENTILATION 
SOLENOID CHECK

M1131012800428

Refer to GROUP 17, Emission Control System 

− Evaporative 

Emission Canister and Fuel Tank Pressure Relief Valve 

− 

Inspection 

P.17-88

.

EVAPORATIVE EMISSION PURGE SOLENOID 
CHECK

M1131005600499

Refer to GROUP 17, Emission Control System 

− Evaporative 

Emission System 

− Evaporative Emission Purge Solenoid 

Check 

P.17-78

.

EGR VALVE CHECK

M1131051500194

Refer to GROUP 17, Emission Control System 

− Exhaust Gas 

Recirculation (EGR) System 

− EGR Valve (Stepper Motor) 

Check 

P.17-81

.

AK703722 AB

Exhaust
engine
oil control
valve

MB991658

AK604497

1

2

AD

Exhaust engine oil
control valve connector

INJECTOR

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-880

INJECTOR

REMOVAL AND INSTALLATION

M1131007102861

Required Special Tool:

• MB992106: O-ring Installer

Pre-removal operation
• Fuel Pump Connector Disconnection (How to Reduce 

Pressurized Fuel Lines) (Refer to 

P.13A-866

).

• Engine Upper Cover Removal (Refer to GROUP 11A, 

Camshaft 

P.11A-26

).

• Air Cleaner Intake Hose Removal (Refer to GROUP 15, 

Air Cleaner <2.4L Engine>

P.15-4

 ).

Post-installation operation
• Air Cleaner Intake Hose Installation (Refer to GROUP 15, 

Air Cleaner <2.4L Engine>

P.15-4

 ).

• Fuel Leak Check

• Engine Upper Cover Installation (Refer to GROUP 11A, 

Camshaft 

P.11A-26

).

AC506789

6

1

3

2

4

7

8

12

5

AD

9

N

11

10

N

Apply new engine oil 
to the O-ring before
installation.

3.5 ± 1.5 N·m
31 ± 13 in-lb

20 ± 2 N·m
15 ± 1 ft-lb

to

3.5 ± 1.5 N·m
31 ± 13 in-lb

20 ± 2 N·m
15 ± 1 ft-lb

to

3.5 ± 1.5 N·m
31 ± 13 in-lb

20 ± 2 N·m
15 ± 1 ft-lb

to

Removal steps 

1.

Control wiring harness connection

<<

A

>> >>

F

<<

2.

Fuel high-pressure hose 
connection

3.

Engine oil level gauge

>>

E

<< 4.

Injector protector rear

>>

E

<< 5.

Bracket

<<

B

>> >>

E

<< 6.

Fuel rail and fuel injector assembly

>>

D

<< 7.

Fuel injector support

>>

C

<< 8.

Fuel injector assembly

>>

B

<< 9.

O-ring

>>

A

<< 10. O-ring

11. Fuel injector
12. Fuel rail

Removal steps (Continued)

INJECTOR

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-881

REMOVAL SERVICE POINTS

.

<<A>> FUEL HIGH-PRESSURE HOSE DISCON-
NECTION

1. Follow the steps below to unlock the fuel high-pressure hose 

connector.

(1) Insert a flat-tipped screwdriver [6 mm (0.24 inch) wide 

and 1 mm (0.04inch) thick] into the retainer of the fuel 
high-pressure hose connector.

CAUTION

When pushing up the retainer of the fuel high-pressure 
hose connector, pay attention to avoid damage to the 
retainer.

(2) Turn the flat-tipped screwdriver inserted into the retainer 

by 90 degrees to push up the retainer and unlock the fuel 
high-pressure hose connector.

2. Disconnect the fuel high-pressure hose.

.

<<B>> FUEL RAIL AND FUEL INJECTOR 
ASSEMBLY REMOVAL

CAUTION

Do not drop the fuel injector.
Remove the fuel rail with the fuel injectors attached to it.

AC506790AB

Fuel high-pressure
hose

Retainer

Fuel rail

AC407430AC

Retainer

Fuel rail

Flat-tipped 
screwdriver

Fuel high-pressure
hose

AC407429AC

Retainer

Fuel rail

Fuel high-pressure
hose

Flat-tipped 
screwdriver

INJECTOR

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-882

INSTALLATION SERVICE POINTS

.

>>A<< O-RING INSTALLATION

1. Apply a small amount of new engine oil to the O-ring.
2. While turning the fuel injector to right and left, install the 

O-ring to the fuel injector with care to avoid damage to the 
O-ring.

.

>>B<< O-RING INSTALLATION

1. Apply a small amount of new engine oil to the O-ring.
2. Using special tool MB992106, install the o-ring onto the fuel 

injector paying attention to avoid damage to the O-ring.

.

>>C<< FUEL INJECTOR ASSEMBLY 
INSTALLATION

CAUTION

When applying the engine oil, make sure not to allow the 
engine oil to enter the fuel rail inside.
1. Apply a small amount of new engine oil to the O-ring.
2. Turning the fuel injector assembly to right and left, install it to 

the fuel rail with care not to damage the O-ring. After the 
installation, check for its smooth rotation. At this time, check 
that the projection of the fuel injector assembly is in the 
center.

3. If the rotation is not smooth, the O-ring may be caught. 

Remove the fuel injector assembly and check the O-ring for 
damage. After this, re-insert it to the fuel rail and check for 
its smooth rotation.

.

AC506791

AB

Fuel injector

(Engine oil)

O-ring

AC803115

AB

MB992106

Fuel injector

(Engine oil)

O-ring

AC506793

AE

Fuel rail

Projection

Fuel injector

 

 

 

 

 

 

 

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