Mitsubishi Outlander GS45X. Manual - part 503

CRANKSHAFT REAR OIL SEAL

TSB Revision

ENGINE MECHANICAL <3.0L ENGINE>

11C-49

CRANKSHAFT REAR OIL SEAL

REMOVAL AND INSTALLATION

M1112003700888

Required Special Tools:

• MB992075: Handle

• MB992183: Crankshaft Rear Oil Seal Installer

• MD998781: Flywheel Stopper

REMOVAL SERVICE POINT

.

<<A>> DRIVE PLATE BOLTS REMOVAL

Use special tool MD998781 to secure the drive plate and 
remove the drive plate bolts.

Pre-removal and Post-installation Operation
• Transaxle Assembly Removal and Installation (Refer to 

GROUP 23C, Transaxle Assembly 

P.23C-287

).

AC808233

1

2

3

4

AE

4

1

Engine oil

Seating surface: Engine oil
Thread: ThreeBond 1324

N

76 ± 4 N·m
56 ± 2 ft-lb

Removal steps 

<<A>>

>>B<<

1.

Drive plate bolts

2.

Adaptor plate

3.

Drive plate

>>A<<

4.

Crankshaft rear oil seal

Removal steps (Continued)

AC703058

MD998781

AB

CRANKSHAFT REAR OIL SEAL

TSB Revision

ENGINE MECHANICAL <3.0L ENGINE>

11C-50

INSTALLATION SERVICE POINTS

.

>>A<< CRANKSHAFT REAR OIL SEAL INSTAL-
LATION

Use special tool MB992075 and MB992183, press-fit a new 
crankshaft rear oil seal into the oil seal case.

.

>>B<< DRIVE PLATE BOLTS INSTALLATION

1. Cleanly remove sealant, oil and dust on the drive plate bolt, 

the drive plate and the threaded portions of the crankshaft.

2. Apply oil to the drive plate and the seating surface of the 

drive plate bolt. 

3. Apply oil to the threaded hole of the crankshaft
4. Apply sealant to the thread of the drive plate bolts.

Specified sealant: ThreeBond 1324

5. Use special tool MD998781 to secure the drive plate in the 

same manner as removal.

6. Tighten the drive plate bolts to the specified torque.

Tightening torque: 76 

± 4 N⋅m (56 ± 2 ft-lb)

AC703090

Edge

Oil seal

MB992183

MB992075

MB992183

Oil seal 
case

AB

MB992075

AC609795AF

AC703058

MD998781

AB

CYLINDER HEAD GASKET

TSB Revision

ENGINE MECHANICAL <3.0L ENGINE>

11C-51

CYLINDER HEAD GASKET

REMOVAL AND INSTALLATION

M1112004004118

Pre-removal and Post-installation Operation
• Intake Manifold Removal and Installation (Refer to 

GROUP 15, Intake Manifold 

P.15-11

).

• Exhaust Manifold Removal and Installation (Refer to 

GROUP 15, Exhaust Manifold 

P.15-18

).

• Timing Belt Removal and Installation (Refer to 

P.11C-55

).

• Thermostat Housing Removal and Installation (Refer to 

GROUP 14, Water Hose and Water Pipe 

P.14-45

).

• Generator Removal and Installation (Refer to GROUP 16, 

Charging System 

− Generator Assembly 

P.16-17

).

AC809146AB

1

4

5

11

12

13

14

17

19

20

22

23

24

6

7

8

15

16

21

18

9

9

10

11

N

N

N

N

N

N

(Engine oil)

(Engine oil)

2

3

N

(Engine oil)

8.3 ± 1.0 N·m
73 ± 8 in-lb

90 ± 10 N·m
66 ± 7 ft-lb

90 ± 10 N·m
66 ± 7 ft-lb

41 ± 10 N·m
30 ± 7 ft-lb

30 ± 3 N·m
22 ± 2 ft-lb

30 ± 3 N·m
22 ± 2 ft-lb

11 ± 1 N·m
97 ± 8 in-lb

9.5 ± 2.5 N·m
84 ± 22 in-lb

8.3 ± 1.0 N·m
73 ± 8 in-lb

<Cold engine>
45 ± 2 N·m
33 ± 1 ft-lb
      to
+150˚ – +154˚

9.5 ± 2.5 N·m
84 ± 22 in-lb

10 ± 2 N·m
89 ± 17 in-lb

<Cold engine>
45 ± 2 N·m
33 ± 1 ft-lb
      to
+150˚ – +154˚

CYLINDER HEAD GASKET

TSB Revision

ENGINE MECHANICAL <3.0L ENGINE>

11C-52

Required Special Tools:

• MB990767: Front Hub and Flange Yoke Holder

• MB991614: Angle Gauge

• MD998719: Pin

REMOVAL SERVICE POINTS

.

<<A>> CAMSHAFT SPROCKET REMOVAL

Use special tools MB990767 and MD998719 to remove the 
camshaft sprocket.

.

<<B>> CYLINDER HEAD ASSEMBLY REMOVAL

Loosen the bolts in two or three steps in the order of the num-
bers shown in the illustration, and remove them.

Removal steps 

1.

PCV hose connection

2.

Engine oil dipstick

3.

O-ring

4.

Ignition coil connector

5.

Ignition coil

6.

Rocker cover

7.

Rocker cover gasket

8.

Oil pipe

9.

Gasket

10. Camshaft position sensor 

connector

<<

A

>> >>

B

<< 11. Camshaft sprocket

12. Idler pulley

13. Timing belt rear cover

<<

B

>> >>

A

<< 14. Left bank cylinder head assembly

>>

A

<< 15. Cylinder head gasket

16. Breather hose connection
17. Ignition coil connector
18. Ignition coil
19. Rocker cover
20. Rocker cover gasket
21. Engine oil control valve connector 
22. Engine oil pressure switch 

connector

<<

B

>> >>

A

<< 23. Right bank cylinder head assembly

>>

A

<< 24. Cylinder head gasket

Removal steps (Continued)

AC703052

MB990767

MD998719

AB

AC703072

Engine front

<Right
bank>

<Left
bank>

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

AB