Mitsubishi Outlander GS45X. Manual - part 1769

 

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Mitsubishi Outlander GS45X. Manual - part 1769

 

 

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-83

CAUTION

Measure the end play at more than two locations and 
obtain the average of the measurements.
103.Install the torque converter on the transaxle. Ensure that 

the dimension A is to the specification.

104.Install the control cable bracket and breather hose on the 

transaxle. Refer to the following or the exploded view for the 
tightening torque.

Tightening torque: 23 

± 3 Nm (17 ± 2 ft-lb)

105.Install the oil filler tube and oil level gage on the transaxle. 

Refer to the following or the exploded view for the tightening 
torque.

Tightening torque: 11 

± 1 Nm (97 ± 8 in-lb)

106.Install the harness bracket on the transaxle. Refer to the 

following or the exploded view for the tightening torque.

Tightening torque: 23 

± 3 Nm (17 ± 2 ft-lb)

107.Install the corrugate clamp bracket on the transaxle. Refer 

to the following or the exploded view for the tightening 
torque.

Tightening torque: 23 

± 3 Nm (17 ± 2 ft-lb)

108.Install the RR roll stopper bracket and FR roll stopper 

bracket on the transaxle. Refer to the following or the 
exploded view for the tightening torque.

Tightening torque: 90 

± 10 Nm (66 ± 7 ft-lb)

109.Install the transfer on the transaxle. Refer to the following 

or the exploded view for the tightening torque. <W6AJ>

Tightening torque: 69 

± 9 Nm (51 ± 6 ft-lb)

Dimension A mm (in)

11.6 (0.46)

AK603444

SIDE COVER

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AUTOMATIC TRANSAXLE OVERHAUL

23D-84

SIDE COVER

DISASSEMBLY AND ASSEMBLY

M1233030700055

Required special tools:

• MB992196: Spring compressor 

DISASSEMBLY

1. Remove the seal rings from the side cover.

AK603426

1

2

3

4

5

6

Apply automatic
transmission fluid
to all moving parts
before installation.

7

AD

1.

Side cover

2.

D-ring

3.

2-6 brake piston

4.

D-ring

5.

Spring retainer

6.

Snap ring

7.

Seal ring

AK603445

SIDE COVER

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-85

CAUTION

Ensure that the special tool MB992196 is correctly set, 
directly above the return springs of the spring retainer 
assembly.
2. Using the special tool MB992196, remove the snap ring 

while pushing the spring retainer assembly.

CAUTION

Do not remove the return springs from the spring retainer 
assembly.
3. Remove the spring retainer assembly from the 2-6 brake 

piston.

CAUTION

Do not feed air abruptly. Otherwise, the 2-6 brake piston 
may become stuck in the side cover.
4. Feed air through the oil hole as indicated in the illustration to 

remove the 2-6 brake piston from the side cover.

AK603449

Spring retainer

Snap ring

MB992196

AC

AK603450

AK603451

SIDE COVER

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-86

5. Remove the D-rings from the 2-6 reverse brake piston.

ASSEMBLY

CAUTION

• Never reuse the D-rings.
• Apply transmission fluid to the D-rings before installa-

tion.

1. Install D-rings onto the 2-6 brake piston.

CAUTION

Apply transmission fluid to the 2-6 brake piston before 
installation.
2. Install the 2-6 brake piston onto the side cover.

3. Install the spring retainer assembly onto the 2-6 brake 

piston.

AK603452

AK603452

AK603453

AK603450

 

 

 

 

 

 

 

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