Mitsubishi Outlander GS45X. Manual - part 1770

SIDE COVER

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-87

CAUTION

Ensure that the special tool MB992196 is correctly set, 
directly above the return springs of the spring retainer 
assembly.
4. Using the special tool MB992196, install the snap ring while 

pushing the spring retainer assembly.

CAUTION

• Never reuse the seal rings.
• Apply vaseline to the seal rings before installation.

5. Install seal rings onto the side cover.

AK603449

Spring retainer

Snap ring

MB992196

AC

AK603445

DIFFERENTIAL

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-88

DIFFERENTIAL

DISASSEMBLY AND ASSEMBLY

M1233003100565

Required special tools:

• MB990801: Real axle bearing puller

• MB990811: Side bearing puller cap

• MB990956: Needle bearing installer

• MB990810: Side bearing puller 

• MD999566: Claw 

• MD998761: Cam oil seal installer 

• MD998812: Installer cap

• MD998813: Installer-100

• MD998826: Installer adapter

• MB991559: Cam oil seal installer adapter

• MB992213: Bearing installer

• MB992150: Oil seal installer

AK700771

3

2

1

4

3

4

AB

<W6AJ>

<F6AJ>

144 N·m
106 ft-lb

Apply automatic
transmission fluid
to all moving parts
before installation.

Disassembly Steps 

>>

C

<< 1.

Final gear

<<

A

>> >>

B

<< 2.

Differential side bearing 
(transmission case side)

<<

B

>> >>

A

<< 3.

Differential side bearing (converter 
housing side)

4.

Differential sub-assembly

Disassembly Steps (Continued)

DIFFERENTIAL

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-89

DISASSEMBLY SERVICE POINT

.

<<A>> DIFFERENTIAL SIDE BEARING REMOVAL

1. Break and remove the roller of the differential side bearing.
2. Using the special tools MB990801, MB990811 and 

MB990956, remove the inner race of differential side 
bearing (transmission case side) from the differential 
sub-assembly.

.

<<B>> DIFFERENTIAL SIDE BEARING REMOVAL

1. Using the special tools MB990810, MD999566 and 

MD998761, remove the inner race of differential side 
bearing (converter housing side) from the differential 
sub-assembly.

AK603455

MB990801

MB990956

MB990811

Inner race

AD

AK603456

MB990810

MD999566

MD998761

AD

DIFFERENTIAL

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-90

ASSEMBLY SERVICE POINT

.

>>A<< DIFFERENTIAL SIDE BEARING INSTALLA-
TION

CAUTION

• Do not re-use the inner race.
• Replace the inner race together with the outer race.

Using the special tools MD998812, MD998813,  MD998826 
<F6AJ> and MB991559 <F6AJ> or MB992213 <W6AJ>, install 
the differential side bearing (converter housing side) on the dif-
ferential sub-assembly.

.

>>B<< DIFFERENTIAL SIDE BEARING 
INSTALLATION

CAUTION

• Do not re-use the inner race.
• Replace the inner race together with the outer race.

Using the special tools MD998812, MD998813 and MB992150, 
install the inner race of differential side bearing (transmission 
case side) on the differential sub-assembly.

.

AK700772AB

MD998812

MD998813

MD998826

MB991559

<F6AJ>

AK603458AD

MD998812

MD998813

MB992213

<W6AJ>

AK603459AD

MD998812

MD998813

MB992150