Mitsubishi Outlander GS45X. Manual - part 1759

 

  Index      Mitsubishi     Mitsubishi Outlander GS45X - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  1757  1758  1759  1760   ..

 

 

Mitsubishi Outlander GS45X. Manual - part 1759

 

 

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-43

CAUTION

Do not feed air abruptly. Otherwise, the low-reverse brake 
piston may become stuck in the clutch drum.
90.Feed air through the oil hole as indicated in the illustration to 

remove the low-reverse brake piston from the transaxle 
case.

91.Remove D-rings from the low-reverse brake piston.

CAUTION

Mounting bolts are Torx E18 bolts.
92.Remove the Output gear set.

AK603333

AK603334

No. of bolts

10

AK603335

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-44

93.Remove the O-ring from the transaxle case.

CAUTION

Do not damage the transaxle case when removing the side 
oil seal.
94.Using a flat-head screwdriver or equivalent, remove the side 

oil seal from the transaxle case.

95.Using the special tools MB992039 and MB990590, remove 

the outer race of the reduction gear bearing from the 
transaxle case equivalent.

96.Using the special tools MB992039 and MB990590, remove 

the outer race of the differential side bearing from the 
transaxle case.

AK603336

AK603337

AK603338

MB992039

MB990590

AD

AK603339

MB992039

MB990590

AD

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-45

ASSEMBLY

CAUTION

Never reuse the outer race.
1. Using the special tool MB991550, Install the outer race of 

the differential side bearing on the transaxle case.

CAUTION

Never reuse the outer race.
2. Using the special tools MD998812, MD998813 and 

MD998830, install the outer race of the reduction gear 
bearing on the transaxle case.

CAUTION

• Apply transmission fluid to the bearing so that the 

interference can be adjusted in a smooth condition.

• Measure the end play at more than two locations and 

obtain the average of the measurements.

3. Measure an interference (A) of the reduction gear assembly 

in the following procedure. Refer to "SERVICE DATA" for the 
interference of the reduction gear assembly.

AK603358

MB991550

AD

AK603359

MD998812

MD998813

MD998830

AD

AK603360 AD

A

Reduction gear

Outer race

Converter housing

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-46

(1) Install the reduction gear assembly on the transaxle case.

(2) Set the outer race on the reduction gear bearing.

(3) Measure distance L1 from the outer race to the end face 

of the transaxle case.

(4) Place a block on the end face of the converter housing 

and measure distance L2 to the reduction gear taper 
bearing shim mounting surface.

(5) Calculate distance L3 from the end face of the converter 

housing to the outer race of the reduction gear assembly 
from the following formula.

L3 = L2 - Height of block

(6) Calculate the thickness of the reduction gear taper 

bearing shim from the following formula.

Thickness of reduction gear taper bearing shim = L3 - 
L1 + Interference
Standard value: 0.16 

 0.22 mm (0.006  0.009 in)

(For reduction gear preload)

AK603361

AK603362

AK603363

L1

AK603364

L2

 

 

 

 

 

 

 

Content   ..  1757  1758  1759  1760   ..