Mitsubishi Outlander GS45X. Manual - part 1754

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-23

1.

Snap ring

2.

Diaphragm spring retainer

3.

Diaphragm spring

4.

D-ring

5.

Low-reverse brake piston

6.

D-ring

7.

Needle bearing

8.

RR carrier assembly

9.

Snap ring

10. Retaining plate
11. Drive plate
12. Driven plate
13. Drive plate
14. Retaining plate
15. Needle bearing

16. RR sun gear (rear side)
17. Snap ring
18. One-way clutch
19. Driven plate
20. Retaining plate
21. Side cover
22. Spacer
23. Needle bearing
24. High clutch assembly
25. Reduction sun gear
26. Reduction carrier
27. Needle bearing
28. Reduction internal gear
29. Needle bearing
30. High clutch hub

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-24

INSTALLATION LOCATION OF ADJUST SHIM, NEEDLE BEARING AND THRUST 
WASHER

AK603221AC

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-25

Required special tools:

• MB992039: Slide hammer puller

• MB990590: Real axle shaft oil seal remover

• MB992195: Spring compressor

• MB991550: Bearing outer race installer

• MD998812: Installer cap

• MD998813: Installer-100

• MD998830: Installer adapter

• MB991445: Busing remover and installer base

• MB992198: Oil seal installer

• MB992197: Oil seal installer

• MB992075: Handle

DISASSEMBLY

CAUTION

Do not disassemble parts other than those described in 
this volume.
1. Remove the transfer from the transaxle. <W6AJ>
2. Remove the RR roll stopper bracket and FR roll stopper 

bracket from the transaxle.

3. Remove the harness bracket from the transaxle.
4. Remove the oil filler tube and oil level gage from the 

transaxle.

5. Remove the control cable bracket and breather hose from 

the transaxle.

6. Remove the torque converter from the transaxle.

7. Remove the vehicle speed sensor from the transaxle case.
8. Remove the O-ring from the vehicle speed sensor.

9. Remove the turbine sensor from the transaxle case.
10.Remove the O-ring from the turbine sensor.

AK603224

AK603225

AK603226

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-26

11.Remove the park/neutral position switch.

12.Remove the water-cooled transmission fluid cooler from the 

transaxle case.

13.Remove the O-ring from the water-cooled transmission fluid 

cooler.

14.Remove the pressure test port bolt from the transaxle case.
15.Remove the O-ring from the pressure test port bolt.

16.Remove the baffle plate from the converter housing.
17.Remove the O-ring from the baffle plate.

AK603227

AK603228

AK603229

AK603230

AK603231