Mitsubishi Outlander GS45X. Manual - part 1673

TRANSFER

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-81

TRANSFER

DISASSEMBLY AND ASSEMBLY

M1233006700737

Required special tools:

• MD998812: Installer cap

• MB992154: Oil seal installer

• MB992075: Handle

• MB992142: Oil seal installer

• MB990936: Installer adapter

AK800123

3

7

4

1

2

6

AF

5

12 ± 2 N·m
106 ± 18 in-lb

Disassembly steps 

1. Dust seal guard

>>D<<

2. Oil seal
3. O-ring

>>C<<

4. Oil seal

>>B<<

5. Oil seal

>>A<<

6. Cover
7. Transfer

Disassembly steps (Continued)

TRANSFER

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-82

ASSEMBLY SERVICE POINT

.

>>A<< COVER INSTALLATION

1. Apply a 1.5 mm diameter bead of sealant as illustrated onto 

the cover.

3M

™ATD Part No.8660 or equivalent

2. Attach the cover to the transfer and tighten it to the specified 

torque.

Tightening torque: 12 

± 2 N⋅m (106 ± 18 in-lb)

.

>>B<< OIL SEAL INSTALLATION

CAUTION

Pay attention to the transfer case that can possibly twist 
when the pin projection is too large.
1. Adjust the projection allowances of the two pins of the 

special tool, Oil Seal Installer (MB992154) to be 0.2 

± 0.1 

mm (0.007 

± 0.003 in).

NOTE: The two pins are inserted into the special tool, Oil Seal 
Installer (MB992154). When the oil seal is replaced, the traces 
are found on the transfer case so that the replacement using 
the specified special tool can be recognized.
2. Apply specified grease to the oil seal lip area.

Specified grease: Retinax A

3. Using the special tool MD998812 and MB992154, install the 

oil seal.

4. Check whether the two traces are found on the transfer 

case.

.

AK603462AE

AK704826

0.2 ± 0.1 mm
(0.007 ± 0.003 in)

MB992154

AF

MB992154

Pin

Pin

AK704297

MD998812

MB992154

AC

AK704942

AD

TRANSFER

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-83

>>C<< OIL SEAL INSTALLATION

1. Using the special tool MB992075 and MB992142, install the 

oil seal.

2. Apply specified grease to the oil seal lip area.

Specified grease: Retinax A

.

>>D<< OIL SEAL INSTALLATION

1. Using the special tool MB990936, install the oil seal.
2. Apply transfer oil to the lip of oil seal.

AK600036

MB992142

AD

MB992075

AK603464

MB990936

AD

NOTES