Mitsubishi Outlander GS45X. Manual - part 1672

DIFFERENTIAL

TSB Revision

CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-77

DISASSEMBLY SERVICE POINT

.

<<A>> DIFFERENTIAL SIDE BEARING REMOVAL

Using the special tool MB990810, remove the inner race of dif-
ferential side bearing (transaxle case side) from the differential 
sub-assembly.

.

<<B>> DIFFERENTIAL SIDE BEARING REMOVAL

Using the special tools MB990810 and MB991452 <W1CJA>, 
remove the inner race of differential side bearing (converter 
housing side) from the differential sub-assembly.

AK502848AD

MB990810

AK605043AF

MB990810

<F1CJA>

AK502844AF

MB990810

MB991452

<W1CJA>

DIFFERENTIAL

TSB Revision

CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-78

REASSEMBLY SERVICE POINT

.

>>A<< DIFFERENTIAL SIDE BEARING INSTALLA-
TION

CAUTION

• Do not re-use the inner race.
• Replace the inner race together with the outer race.

Using the special tool MD998812,MD998813 and MD998823 
<F1CJA> or MB992138 <W1CJA>, install the inner race of 
reduction gear bearing (converter housing side) on the reduc-
tion gear sub-assembly.

.

>>B<< REDUCTION GEAR BEARING 
INSTALLATION

CAUTION

• Do not re-use the inner race.
• Replace the inner race together with the outer race.

Using the special tools MD998812, MD998813 and MD998823, 
install the inner race of reduction gear bearing (transaxle case 
side) on the reduction gear sub-assembly.

AK605042

MD998812

MD998813

MD998823

<F1CJA>

AF

AK502990AF

MB992138

<W1CJA>

AK502845AD

MD998812

MD998813

MD998823

DIFFERENTIAL SUB-ASSEMBLY

TSB Revision

CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-79

DIFFERENTIAL INSPECTION

M1233200800097

.

DIFFERENTIAL SUB-ASSEMBLY

Measure the inner race press-fit shaft diameter of differential 
sub-assembly, and replace the assembly if the diameter does 
not meet the standard value.

Standard values

• Converter housing side <F1CJA>

φ40.026 − 40.051 mm (φ1.5758 − 1.5768 in)

• Converter housing side <W1CJA>

φ60.032 − 60.078 mm (φ2.3635 − 2.3653 in)

• Transaxle case side

φ40.026 − 40.051 mm (φ1.5758 − 1.5768 in)

DIFFERENTIAL SUB-ASSEMBLY

ASSEMBLY

M1233201200225

CAUTION

The differential sub-assembly can only be assembled, not disassembled.

AK503081

1

AE

2

130 N·m
96 ft-lb

Assembly steps 

>>A<<

1.

Differential case

>>A<<

2.

Final gear

DIFFERENTIAL SUB-ASSEMBLY

TSB Revision

CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-80

ASSEMBLY SERVICE POINT

.

>>A<< DIFFERNTIAL CASE / FINAL GEAR 
INSTALLATION

CAUTION

When attaching the final gear to the differential case, make 
sure the side with the bigger distance from the edge to the 
flange A face the differential case.

Install the final gear on the differential case, and tighten the fas-
tening bolts to the specified torque.

Tightening torque: 130 N

⋅m (96 ft-lb)

Distance from gear edge to flange 
A

Long

Distance from gear edge to flange 
B

Short

AK503083

Differential case

AD

A

B

Final gear

AK503082