Mitsubishi Outlander GS45X. Manual - part 1669

TRANSAXLE

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-65

CAUTION

• Apply transmission fluid or vaseline when installing the 

transmission fluid cooler filter.

• Do-not re-use the transmission fluid cooler filter.

66.Install the CVT fluid filter on the transaxle case.

CAUTION

• Do not re-use the O-ring.
• Apply transmission fluid when installing the O-ring.
• When installing O-ring, make sure that projection of the 

O-ring is put into the groove on the filter.

67.Install the O-ring on the CVT fluid filter.

68.Install the CVT fluid cooler on the transaxle case, and 

tighten the fastening bolts to the specified torque.

Tightening torque: 4.2 N

⋅m (37 in-lb)

AK502199

AK502289

AK603127

TRANSAXLE

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-66

CAUTION

• Do not re-use the O-ring.
• Apply transmission fluid when installing the O-ring.

69.Install the O-ring on the plug.

70.Fasten the plug on the transaxle case and tighten the bolt to 

the specified torque.

Tightening torque: 7.5 N

⋅m (66 in-lb)

CAUTION

When conducting measurements, measure two or more 
places, and find the average value.
71.Install the converter on the transaxle, and measure the size 

A to check if it meets the standard value.

Standard value: 15.9 mm (0.63 in)

72.Install the control cable bracket and breather hose on the 

transaxle. Refer to the following or the exploded view for the 
tightening torque.

Tightening torque: 25 

± 4 N⋅m (18 ± 2 ft-lb)

73.Install the oil filler tube and oil level gage on the transaxle. 

Refer to the following or the exploded view for the tightening 
torque.

Tightening torque: 8.5 

± 3.5 N⋅m (75 ± 31 in-lb)

74.Install the harness bracket on the transaxle. Refer to the 

following or the exploded view for the tightening torque.

Tightening torque: 25 

± 4 N⋅m (18 ± 2 ft-lb)

75.Install the RR roll stopper bracket and FR roll stopper 

bracket on the transaxle. Refer to the following or the 
exploded view for the tightening torque.

Tightening torque: 90 

± 10 N⋅m (66 ± 7 ft-lb)

76.Install the transfer on the transaxle. Refer to the following or 

the exploded view for the tightening torque.

Tightening torque: 68 

± 9 N⋅m (50 ± 7 ft-lb)

AK502774AD

AKA00545

AK603131AB

A

A

FORWARD CLUTCH

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-67

FORWARD CLUTCH

DISASSEMBLY AND ASSEMBLY

M1233209000270

DISASSEMBLY SERVICE POINT

.

<<A>> SNAP RING REMOVAL

Using a flat blade screwdriver etc., remove the snap ring from 
the forward clutch drum.

.

AK701411AC

7

6

5

8

4

3

2

1

Disassembly steps 

<<A>>

>>E<<

1.

Snap ring

<<B>>

>>D<<

2.

Internal gear

<<C>>

>>C<<

3.

Snap ring

<<D>>

>>B<<

4.

Snap ring

<<E>>

>>A<<

5.

Seal ring (small)

<<E>>

>>A<<

6.

Seal ring (big)

7.

Input shaft

8.

Forward clutch sub-assembly

Disassembly steps (Continued)

AK502292

FORWARD CLUTCH

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-68

<<B>> INTERNAL GEAR REMOVAL

Remove the internal gear from the forward clutch drum.

.

<<C>> SNAP RING REMOVAL

Using a flat blade screwdriver etc., remove the snap ring from 
the forward clutch drum.

.

<<D>> SNAP RING REMOVAL

Remove the snap ring using snap ring pliers, and remove the 
input shaft from the forward clutch drum.

.

<<E>> SEAL RING REMOVAL

Remove the seal rings (small and big) from the input shaft.

AK502293

AK502294

AK502296

AK502776

AK701412

Seal ring (big)

AC

Seal ring (small)