Mitsubishi Outlander GS45X. Manual - part 1668

TRANSAXLE

TSB Revision

CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-61

CAUTION

• Do not re-use the converter housing oil seal.
• Apply transmission fluid when installing the converter 

housing oil seal.

55.Using the special tools MB992141 and MB992075, install 

the converter housing oil seal on the converter housing.

Depth from the case edge: within 

− 1.0 ± 0.5 mm 

(recessed)

CAUTION

• Do not re-use the converter housing side oil seal.
• Apply transmission fluid when installing the converter 

housing side oil seal.

56.Using the special tools MB992206 and MB992075, install 

the converter housing side oil seal on the converter housing.

AK603128AB

Oil seal

MB992075

MB992141

AK603129AF

MB992075

MB992206

<F1CJA>

TRANSAXLE

TSB Revision

CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-62

CAUTION

• Remove any moisture, oil and oil sealant from the appli-

cation surface.

• Make sure the starting point and the ending point are 

about the middle between the bolts.

57.Apply the sealant on the converter housing mounting 

surface of the transaxle case in the following way.

Specified sealant: Loctite 509

58.Install the converter housing on the transaxle case, and 

tighten the fastening bolts to the specified torque.

Tightening torque: 45 N

⋅m (33 ft-lb)

CAUTION

Do not re-use the snap ring.
59.Install the snap ring on the terminal body.

L1

9 mm

L2

5 mm

L3

φ1.5 mm

L4

R8.5 mm

L5

R5 

− 8 mm

L6

3 

− 5 mm

L7

φ17 mm

L8

3.5 mm

Bolt symbol

A

B

Shank length mm

30

35

Quantity

18

5

AK502283AD

L6

L1

L2

L4

L5

L3

AK502284AD

L7

L8

AK502200

A

A

A

A

A

A

A

A

A

A

B

AD

B

B

B

B

A

A

A

A

A

A

A

A

AK502197

Snap ring

Terminal body

AF

TRANSAXLE

TSB Revision

CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-63

CAUTION

• Do not re-use the side oil seal.
• Apply transmission fluid when installing the side oil 

seal.

60.Using the special tool MB992140 and MB992075, install the 

side oil seal on the transaxle case.

Depth from the case edge: within 

− 1.8 ± 0.5 mm 

(recessed)

CAUTION

Do not re-use the inhibitor switch.
61.Install the inhibitor switch on the transaxle case as follows:

(1) Install the inhibitor switch on the transaxle case.

(2) Install the shift lever on the manual shaft, and tighten the 

fastening nuts to the specified torque.

Tightening torque: 17.2 N

⋅m (13 ft-lb)

(3) Set the manual shaft at N position.

(4) Insert pins etc. (

φ5 mm) in adjusting holes in both inhibitor 

switch and shift lever, and after alignment, tighten the 
fastening bolts to the specified torque.

Tightening torque: 5.5 N

⋅m (49 in-lb)

AK502285AE

Oil seal

MB992140

MB992075

AK502196

AK502195AD

AK502773AD

Installing bolt

Installing bolt

Adjustment hole

TRANSAXLE

TSB Revision

CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-64

CAUTION

• Do not re-use the O-ring.
• Apply transmission fluid when installing the O-ring.

62.Install the oil ring on the primary pulley speed sensor.

63.Install the primary pulley speed sensor on the transaxle 

case, and tighten the fastening bolts to the specified torque.

Tightening torque: 5.9 N

⋅m (52 in-lb)

CAUTION

• Do not re-use the O-ring.
• Apply transmission fluid when installing the O-ring.

64.Install the O-ring on the secondary pulley speed sensor.

65.Install the secondary pulley speed sensor on the transaxle 

case, and tighten the fastening bolts to the specified torque.

Tightening torque: 5.9 N

⋅m (52 in-lb)

AK502287AD

AK604833

AD

AK502288AD

AK502193AD