Mitsubishi Outlander GS45X. Manual - part 1534

 

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Mitsubishi Outlander GS45X. Manual - part 1534

 

 

GENERAL SPECIFICATIONS

TSB Revision

REAR SUSPENSION

34-5

GENERAL SPECIFICATIONS

M1341000200480

COIL SPRING <2.4L ENGINE>

COIL SPRING <3.0L ENGINE>

Stabilizer bar
Stabilizer bar link nut

39 

± 6 N⋅m (29 ± 4 ft-lb)

Stabilizer bracket bolt

31 

± 4 N⋅m (23 ± 3 ft-lb)

Trailing arm
Brake hose connection <2.4L Engine>

16 

± 3 N⋅m (12 ± 2 ft-lb)

Caliper assembly bolt <2.4L Engine>

55 

± 5 N⋅m (41 ± 3 ft-lb)

Caliper assembly bolt <3.0L Engine>

58 

± 7 N⋅m (43 ± 5 ft-lb)

Driveshaft nut

144 

− 176 N⋅m (107 − 129 ft-lb)

Trailing arm to rear hub assembly bolt

95 

± 14 N⋅m (70 ± 10 ft-lb)

Trailing arm to brake hose bracket bolt <2.4L Engine>

13 

± 2 N⋅m (111 ± 22 in-lb)

Trailing arm to brake hose bracket bolt <3.0L Engine>

11 

± 2 N⋅m (98 ± 17 in-lb)

Trailing arm to body bolt

110 

± 11 N⋅m (81 ± 8 ft-lb)

Rear wheel speed sensor to trailing arm bolt

8.5 

± 1.5 N⋅m (76 ± 13 in-lb)

Upper arm
Upper arm to crossmember bolt

71 

± 10 N⋅m (52 ± 2 ft-lb)

Upper arm to trailing arm

71 

± 10 N⋅m (52 ± 2 ft-lb)

Item

Specification

Item

FWD

AWD

5 person

7 person

5 person

7 person

Wire diameter mm (in)

11 (0.4)

14 (0.6)

11 (0.4)

14 (0.6)

Average outside diameter mm (in)

91 (3.6)

101 (4.0)

91 (3.6)

101 (4.0)

Free length mm (in)

362 (14.3)

356 (14.0)

368 (14.5)

361 (14.2)

Item

FWD

AWD

5 person

7 person

Wire diameter mm (in)

14 (0.6)

14 (0.6)

14 (0.6)

Average outside diameter mm (in)

101 (4.0)

101 (4.0)

101 (4.0)

Free length mm (in)

351 (13.8)

356 (14.0)

361 (14.2)

SERVICE SPECIFICATIONS

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REAR SUSPENSION

34-6

SERVICE SPECIFICATIONS

M1341000300960

REAR SUSPENSION DIAGNOSIS

INTRODUCTION TO REAR SUSPENSION DIAGNOSIS

M1341013100160

If the rear suspension is faulty, the vehicle will not run 
straightforward or noise will occur. Incorrect wheel 
alignment, malfunction of shock absorber, stabilizer 
bar, coil spring, control arms or worn or out-of-bal-
ance will cause these problems.

REAR SUSPENSION DIAGNOSTIC TROUBLESHOOTING STRATEGY

M1341013200275

Use these steps to plan your diagnostic strategy. If 
you follow them thoroughly, you will be sure that you 
have exhausted most of the possible ways to find a 
rear suspension fault.
1. Gather information from the customer.

2. Verify that the condition described by the 

customer exists.

3. Find the malfunction by following the Symptom 

Chart.

4. Verify malfunction is eliminated.

SYMPTOM CHART

M1341013500306

Item

Standard value

Toe in  mm (in)

± 2 (0.12 ± 0.08)

Camber

−0°25' ± 0°30' (Difference between right and left 

within 0

°30')

Stabilizer link ball joint rotation torque N

⋅m (in-lb)

0.5 

− 2.9 (4.4 − 25.7)

Symptom

Inspection procedure

Reference page

Squeaks or other abnormal noise

1

 

P.34-7

Poor ride

2

 

P.34-7

Body tilting

3

 

P.34-8

REAR SUSPENSION DIAGNOSIS

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REAR SUSPENSION

34-7

SYMPTOM PROCEDURES

INSPECTION PROCEDURE 1: Squeaks or other Abnormal Noise

DIAGNOSIS

STEP 1. Check for loose rear suspension 
installation bolts and nuts.

Q: Are the rear suspension installation bolts and nuts 

loose?
YES : 

Retighten them, and then go to Step 5.

NO : 

Go to Step 2.

STEP 2. Check the condition of the shock 
absorbers (worn bushings).

Q: Are the shock absorbers (bushings) in good 

condition?
YES : 

Go to Step 3.

NO : 

Replace the faulty part, and then go to Step 
5.

STEP 3. Check the upper arms and/or lower arms 
and/or toe control arms for deformity or damage.

Q: Are the upper arms and/or lower arms and/or toe 

control arms in good condition?
YES : 

Go to Step 4.

NO : 

Replace the faulty part, and then go to Step 
5.

STEP 4. Check the trailing arms for deformity or 
damage.

Q: Are the trailing arms in good condition?

YES : 

Go to Step 5.

NO : 

Replace the faulty part, and then go to Step 
5.

STEP 5. Retest the system.

Q: Is the malfunction eliminated?

YES : 

The procedure is complete.

NO : 

Return to Step 1.

INSPECTION PROCEDURE 2: Poor Ride

DIAGNOSIS

STEP 1. Check for excessive tire inflation 
pressure.
Refer to GROUP 31, On-vehicle Service 

− Tire Infla-

tion Pressure Check 

P.31-8

.

Q: Is the tire inflation pressure correct?

YES : 

Go to Step 2.

NO : 

Adjust the pressure, and then go to Step 4.

STEP 2. Check the condition of the shock 
absorbers (weak or broken springs).

Q: Are the shock absorbers in good condition?

YES : 

Go to Step 3.

NO : 

Replace the faulty part, and then go to Step 
4.

STEP 3. Check the stabilizer bar and/or stabilizer 
bar links for deformity or damage.

Q: Are the stabilizer bar and/or stabilizer bar links 

deformed or damaged?
YES : 

Replace the faulty part, and then go to Step 

4.

NO : 

Go to Step 4.

STEP 4. Retest the system.

Q: Is the malfunction eliminated?

YES : 

The procedure is complete.

NO : 

Return to Step 1.

SPECIAL TOOLS

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REAR SUSPENSION

34-8

INSPECTION PROCEDURE 3: Body Tilting

DIAGNOSIS

STEP 1. Check for weak or deteriorated 
bushings.

Q: Are the bushings in good condition?

YES : 

Go to Step 2.

NO : 

Replace the faulty part, and then go to Step 
5.

STEP 2. Check for weak or broken coil springs.

Q: Are the coil springs in good condition?

YES : 

Go to Step 3.

NO : 

Replace the faulty part, and then go to Step 
5.

STEP 3. Check the upper arms and/or lower arms 
and/or toe control arms for deformity or damage.

Q: Are the upper arms and/or lower arms and/or toe 

control arms deformed or damaged?
YES : 

Replace the faulty part, and then go to Step 

5.

NO : 

Go to Step 4.

STEP 4. Check the trailing arms for deformity or 
damage.

Q: Are the trailing arms deformed or damaged?

YES : 

Replace the faulty part, and then go to Step 

5.

NO : 

Go to Step 5.

STEP 5. Retest the system.

Q: Is the malfunction eliminated?

YES : 

The procedure is complete.

NO : 

Return to Step 1.

SPECIAL TOOLS

M1341000600808

Tool

Tool number 
and name

Supersession

Application

MB991004
Wheel alignment 
gauge 
attachment

MB991004-01 or 
General service 
tool

Wheel alignment measurement <AWD 
vehicles with aluminum wheels>

MB991004

 

 

 

 

 

 

 

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