Mitsubishi Outlander GS45X. Manual - part 1220

 

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Mitsubishi Outlander GS45X. Manual - part 1220

 

 

EXHAUST MANIFOLD

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-33

EXHAUST MANIFOLD

REMOVAL AND INSTALLATION

M1113004901911

AK703461

1

2

3

4

5

7

8

9

10

11

12

16 ± 4 N·m
13 ± 3 ft-lb

44 ± 5 N·m
35 ± 5 ft-lb

44 ± 5 N·m
35 ± 5 ft-lb

41 ± 10 N·m
30 ± 7 ft-lb

47 ± 11 N·m
35 ± 7 ft-lb

49 ± 5 N·m
36 ± 3 ft-lb

16 ± 4 N·m
13 ± 3 ft-lb

44 ± 5 N·m
35 ± 5 ft-lb

23 ± 6 N·m
17 ± 4 ft-lb

47 ± 11 N·m
35 ± 7 ft-lb

49 ± 5 N·m
36 ± 3 ft-lb

6

13

44 ± 5 N·m
35 ± 5 ft-lb

AG

Removal steps 

1. Right bank heated oxygen sensor 

(front)

2. Right bank heated oxygen sensor (rear)
3. Exhaust manifold cover, right

>>D<<

4. Exhaust manifold bracket, right 

<Vehicles without 
Electronically-controlled 4WD>

5. Exhaust manifold, right

>>C<<

6. Exhaust manifold gasket
7. Engine hanger
8. Left bank heated oxygen sensor (front)
9. Left bank heated oxygen sensor (rear)
10. Exhaust manifold cover, left

>>B<<

11. Exhaust manifold bracket, left
12. Exhaust manifold, left

>>A<<

13. Exhaust manifold gasket

Removal steps (Continued)

EXHAUST MANIFOLD

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-34

INSTALLATION SERVICE POINTS

.

>>A<< EXHAUST MANIFOLD GASKET INSTALLA-
TION

Install the exhaust manifold gasket so that the identification 
mark is positioned as shown in the illustration.

.

>>B<< EXHAUST MANIFOLD BRACKET, LEFT 
INSTALLATION

After temporarily tightening the left exhaust manifold bracket 
with the installation bolts, check the exhaust manifold fastens 
securely to the cylinder block. Tighten the left exhaust manifold 
bracket to the specified tightening torque.

Tightening torque: 47 

± 11 Nm (35 ± 7 ft-lb)

.

>>C<< EXHAUST MANIFOLD GASKET 
INSTALLATION

Install the exhaust manifold gasket so that the identification 
mark is positioned as shown in the illustration.

.

AK600855AC

Identification
mark

AK600857AC

Exhaust manifold
bracket, left

AK703462AB

Identification mark

EXHAUST MANIFOLD

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-35

>>D<< EXHAUST MANIFOLD BRACKET, RIGHT 
INSTALLATION

1. After temporarily tightening the right exhaust manifold 

bracket with the installation bolts, check the exhaust 
manifold fastens securely to the cylinder block. Tighten the 
right exhaust manifold bracket to the specified tightening 
torque.

2. Tighten the cylinder block side bolt to the specified 

tightening torque.

Tightening torque: 47 

± 11 Nm (35 ± 7 ft-lb)

3. Tighten the exhaust manifold side bolt to the specified 

tightening torque.

Tightening torque: 41 

± 10 Nm (30 ± 7 ft-lb)

AK600856

Exhaust manifold
bracket, right

AC

ROCKER COVER AND CAMSHAFT

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-36

ROCKER COVER AND CAMSHAFT

REMOVAL AND INSTALLATION

M1113005700166

AK900272

12

14

13

15

17

18

19

20

10

4

1

2

3

5

6

8

9

7

21

22

21

16

23

25

27

28

29

26

24

11

Apply engine oil to
all moving parts
before installation.

AB

8.3 ± 1.0 N·m
74 ± 8 in-lb

2.5 ± 0.4 N·m
22 ± 3 in-lb

8.3 ± 1.0 N·m
74 ± 8 in-lb

13 ± 1 N·m
115 ± 8 in-lb

9.5 ± 2.5 N·m
84 ± 22 in-lb

9.0 ± 1.0 N·m
80 ± 8 in-lb

31 ± 3 N·m
23 ± 2 ft-lb

23 ± 6 N·m
17 ± 4 ft-lb

22 ± 4 N·m
17 ± 2 ft-lb

Removal steps 

1. Blow-by hose
2. Positive crankcase ventilation hose
3. Positive crankcase ventilation vale
4. O-ring
5. Oil filler cap

>>G<<

6. Rocker cover, right
7. Rocker cover gasket

>>G<<

8. Rocker cover, left
9. Rocker cover gasket

>>F<<

10. Camshaft oil seal

>>E<<

11. Rocker shaft cap, intake

>>E<<

12. Rocker arms and shaft, intake

>>E<<

13. Rocker shaft cap, exhaust

<<A>> >>E<<

14. Rocker arms and shaft, exhaust
15. Nut

>>D<<

16. Adjusting screw

<<B>>

17. Rocker arm shaft assembly
18. Rocker arm C
19. Piston arm assembly
20. Rocker arm D

>>C<<

21. Lash adjuster
22. Rocker arm shaft

Removal steps (Continued)

 

 

 

 

 

 

 

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