Mitsubishi Outlander GS45X. Manual - part 1083

 

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Mitsubishi Outlander GS45X. Manual - part 1083

 

 

DOOR

TSB Revision

BODY

42A-135

MB991958

a: MB991824
b: MB991827
c: MB991910
d: MB991911
e: MB991914
f: MB991825
g: MB991826

Scan tool (M.U.T.-III sub 
assembly)

a: Vehicle 

communication 
interface (V.C.I.)

b: M.U.T.-III USB cable
c: M.U.T.-III main 

harness A (Vehicles 
with CAN 
communication 
system)

d: M.U.T.-III main 

harness B (Vehicles 
without CAN 
communication 
system)

e: M.U.T.-III main 

harness C (for 
Daimler Chrysler 
models only)

f: M.U.T.-III 

measurement 
adapter

g: M.U.T.-III trigger 

harness

MB991824-KIT
NOTE: G: MB991826 
M.U.T.-III Trigger 
Harness is not 
necessary when 
pushing V.C.I. ENTER 
key.

CAUTION

For vehicles with CAN 
communication, use 
M.U.T.-III main harness A to 
send simulated vehicle 
speed. If you connect 
M.U.T.-III main harness B 
instead, the CAN 
communication does not 
function correctly.
Communication line check 
(ECU check and service data)

Tool

Tool number and name Supersession

Application

MB991910

MB991826

MB991958

MB991911

MB991914

MB991824

MB991827

MB991825

Do not use

a

b

c

d

e

f

g

Do not use

DOOR

TSB Revision

BODY

42A-136

ON-VEHICLE SERVICE

DOOR FIT ADJUSTMENT

M1423001100487

Required Special Tools:

• MB990211: Slide Hammer

• MB990243: Body Puller

• MB990900 or MB991164: Door Adjusting Wrench

• MB990939: Brass Bar

CAUTION

• Do not rotate special tool MB991164 with a torque of 

over 98 N

m (72 ft-lb).

1. When the clearance between the door and the body is 

uneven

(1) Apply protective tape to the fender around the hinge 

installation position and door edge.

(2) Remove the splash shield front <Front door only> (Refer 

to GROUP 42A, Splash Shield 

P.42A-10

).

(3) Remove the center pillar trim, lower <Rear door only> 

(Refer to GROUP 52A, Interior Trim 

P.52A-10

).

MB991223 Harness set

a: MB991219 Test 

harness

b: MB991220 LED 

harness

c: MB991221 LED 

harness adapter

d: MB991222 Probe

General service tools

Making voltage and 
resistance measurement 
during troubleshooting

a: Connector pin contact 

pressure inspection

b: Power circuit inspection
c: Power circuit inspection
d: Commercial tester 

connection

MB992006
Extra fine probe

Making voltage and 
resistance measurement 
during troubleshooting

Tool

Tool number and name Supersession

Application

MB991223

a

d

c

b

DO NOT USE

BF

MB992006

AB

DOOR

TSB Revision

BODY

42A-137

(4) Use special tool MB990900 or MB991164 to loosen the 

hinge mounting bolts on the body side, and then adjust 
the clearance around the door so that it is uniform on all 
sides.

(5) Move the door to adjust until the clearance around the 

door is even.

2. When the door is not flush with the vehicle body surface.

(1) Loosen the door-side hinge mounting bolts.
(2) Move the door to adjust so that the door is flush with the 

vehicle body.

(3) If adjustment is not possible, replace the door-side door 

hinge mounting bolt with the adjustment bolt 
(MU001031).

(4) Move the door to adjust so that the door is flush with the 

vehicle body.

(5) Tighten the door-side door hinge mounting bolt to the 

specified torque.

Tightening torque: 26 

± 6 Nm (19 ± 5 ft-lb)

3. When the door is stiff to close and open

(1) Adjustment using the striker (toward the inside of the 

vehicle and vertical direction)
Install a temporary bolt instead of the striker mounting 
bolt, and use special tool MB990939 and a hammer to 
tap the bolt in the desired direction.

AC000592

MB990900

or

MB991164

AH

AC508112AD

Door hinge

Bolt

Bolt

AC508102

AC507757

AC507758

<Non adjustable bolt>

<Adjusting bolt
(MU001031)>

AC

AC006109AK

MB990939

Striker

Temporary

bolts

DOOR

TSB Revision

BODY

42A-138

(2) Adjustment by using the striker (toward the outside of the 

vehicle)
Use special tools MB990211 and MB990243 to pull the 
striker toward the outside of the vehicle.

(3) Adjustment using shims (forward and rearward) 

Increase or decrease the number of shims so that the 
striker engages with the door latch properly.

DOOR WINDOW GLASS ADJUSTMENT

M1423001000781

Check that the door window glass operates smoothly and 
moves along the door glass runchannel when the door window 
glass is fully raised and fully lowered. If there is a problem, 
adjust by the following procedures:
1. Remove the door trim assembly (Refer to GROUP 52A, 

Door Trim 

P.52A-11

).

2. Remove the waterproof film (Refer to 

P.42A-159

).

3. Raise the door window glass and loosen the channel guide 

mounting bolts to adjust tilting up/down of the glass.

POWER WINDOW CHECK

M1429004400861

Check the power window as described below. If it does not 
work, perform troubleshooting (Refer to 

P.42A-81

).

• Turn off the power window lock switch of the power window 

main switch, and operate each of the power window 
switches to check that each power window operates.

• Turn on the power window lock switch of the power window 

main switch, and operate the front and rear passenger's 
power window sub switches to check that the power win-
dows do not work.

AC006110AE

MB990211

MB990243

Striker

AC703142AB

Shim

Striker

AC703143

<Front door>

Channel guide mounting bolts

AB

 

 

 

 

 

 

 

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