Mitsubishi Outlander GS45X. Manual - part 1026

 

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Mitsubishi Outlander GS45X. Manual - part 1026

 

 

COMPRESSOR ASSEMBLY

TSB Revision

HEATER, AIR CONDITIONING AND VENTILATION

55A-131

>>D<< SNAP RING INSTALLATION

Using snap ring pliers, fit the snap ring so that the snap ring’s 
tapered part is on the outside.

.

>>E<< SELF-LOCKING NUT INSTALLATION

Using a special tool, as when removing the nut, secure the 
armature and tighten the self-locking nut.

.

>>F<< AIR GAP ADJUSTMENT

Check whether or not the air gap of the clutch is within the stan-
dard value.

Standard value:

 0.25 

 0.45 mm (0.010  0.017 inch)

NOTE: If there is a deviation of the air gap from the standard 
value, make the necessary adjustment by adjusting the number 
of shims.

AC001412

Snap ring

Rotor

Field core

Tapered part

AF

AC709546AB

MB991386

MB991367

AC707121

COMPRESSOR ASSEMBLY

TSB Revision

HEATER, AIR CONDITIONING AND VENTILATION

55A-132

INSPECTION

M1552004700678

A/C REFRIGERANT TEMPERATURE SWITCH

CAUTION

Do not heat more than necessary.
1. Dip the metal part of the A/C refrigerant temperature switch 

into engine oil and increase the oil temperature using a gas 
burner or similar.

2. When the oil temperature reaches the standard value, check 

that voltage is supplied between the terminals.

Standard value: 

NOTE: When the oil temperature is 135

°

C (275

°

F) or more 

and there is no continuity, the resistance will not be 2

Ω

 or 

lower until the oil temperature reduces to 120

°

C (248

°

F) or 

less.

Item

Temperature

Less than 2 ohms

Slightly below 120

°C (248°F)

No continuity

135

°C (275°F) or more

AC707139

Thermometer

Engine oil

AB

AC100810

Less than 2

Ω

No continuity

120˚C
248˚F

135˚C
275˚F

AU

Oil temperature

CONDENSER ASSEMBLY

TSB Revision

HEATER, AIR CONDITIONING AND VENTILATION

55A-133

CONDENSER ASSEMBLY

REMOVAL AND INSTALLATION

M1552015401340

REMOVAL SERVICE POINTS

.

<<A>> FLEXIBLE DISCHARGE HOSE AND LIQUID 
PIPE A DISCONNECTION

CAUTION

As the compressor oil and receiver are highly moisture 
absorbent, use a non-porous material to plug the hose and 
nipples.
To prevent the entry of dust or other foreign bodies, plug the 
dismantled hose and condenser assembly nipples. 

Pre-removal and Post-installation Operation
• Refrigerant Draining and Refilling (Refer to 

P.55A-108

).

• Air Duct Removal and Installation (Refer to GROUP 15, 

Air Cleaner 

P.15-4

 <2400> or 

P.15-5

 <3000>).

AC901033

2

1

4

AD

4.9 ± 0.9 N·m

4.9 ± 0.9 N·m

1, 2

3

3

N

3

N

-Pipe coupling

A/C compressor oil: 
SUN PAG 56 or S10X

Condenser removal steps 

<<A>>

1.

Flexible discharge hose connection

<<A>>

2.

Liquid pipe A connection

3.

O-ring

4.

Condenser assembly

Condenser removal steps 

REFRIGERANT LINE

TSB Revision

HEATER, AIR CONDITIONING AND VENTILATION

55A-134

REFRIGERANT LINE

REMOVAL AND INSTALLATION

M1552006402527

REMOVAL SERVICE POINT

.

<<A>> HOSE AND PIPE REMOVAL

CAUTION

As the compressor oil and receiver are highly moisture 
absorbent, use a non-porous material to plug the hose and 
nipples.
To prevent the entry of dust or other foreign bodies, plug the 
dismantled hose and condenser assembly nipples. 

Pre-removal and Post-installation Operation
• Refrigerant Draining and Refilling (Refer to Charging and 

Discharging 

P.55A-135

).

AC901565

1, 2, 3, 4, 5

5

AB

7

2

3

4

5

7

N

7

N

7

N

7

N

4.9 ± 0.9 N·m
43 ± 8 in-lb

4.0 ± 2.0 N·m
36 ± 17 in-lb

10 ± 2 N·m
89 ± 17 ft-lb

13 ± 1 N·m
115 ± 9 in-lb

1

6

-Pipe coupling

7

N

4.9 ± 0.9 N·m
43 ± 8 in-lb

7

N

4.9 ± 0.9 N·m
43 ± 8 in-lb

Low-pressure 
side service valve

High-pressure 
side service valve

A/C compressor oil: SUN PAG 56 or S10X

7

N

Removal steps 

<<A>>

1.

A/C pressure sensor

<<A>>

2.

Discharge flexible hose

<<A>>

3.

Liquid pipe A

<<A>>

4.

Suction flexible hose

<<A>>

5.

Liquid pipe B

<<A>>

6.

Expansion valve

7.

O-ring

Removal steps (Continued)

 

 

 

 

 

 

 

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