Mitsubishi Outlander GS45X. Manual - part 1021

 

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Mitsubishi Outlander GS45X. Manual - part 1021

 

 

ON-VEHICLE SERVICE

TSB Revision

HEATER, AIR CONDITIONING AND VENTILATION

55A-111

COMPRESSOR NOISE CHECK

M1552008700498

You must first know the conditions when the noise 
occurs. These conditions are: weather, vehicle 
speed, in gear or neutral, engine temperature or any 
other special conditions.
Noises that develop during A/C operation can often 
be misleading. For example: what sounds like a 
failed front bearing or connecting rod, may be 
caused by loose bolts, nuts, mounting brackets, or a 
loose clutch assembly. Verify accessory drive belt 
tension (power steering or generator).
Improper accessory drive belt tension can cause a 
misleading noise when the compressor is engaged 
and little or no noise when the compressor is disen-
gaged.
Drive belts are speed-sensitive. That is, at different 
engine speeds, and depending upon belt tension, 
belts can develop unusual noises that are often mis-
taken for mechanical problems within the compres-
sor.

ADJUSTMENT

1. Select a quiet area for testing. Duplicate 

conditions as much as possible. Switch the 
compressor on and off several times to clearly 
identify compressor noise. To duplicate high 
ambient conditions (high head pressure), restrict 
air flow through the condenser. Install a manifold 
gauge set to make sure discharge pressure 
doesn't exceed 2,070 kPa (300.2 psi).

2. Tighten all compressor mounting bolts, clutch 

mounting bolt, and compressor drive belt. Check 
to assure clutch coil is tight (no rotation or 
wobble).

3. Check refrigerant hoses for rubbing or 

interference that can cause unusual noises.

4. Check refrigerant charge. (Refer to 

P.55A-108

).

5. Recheck compressor noise as in Step 1.
6. If noise still exists, loosen compressor mounting 

bolts and retighten. Repeat Step 1.

7. If noise continues, replace compressor and repeat 

from Step 1.

POWER RELAY CHECK

M1552008801391

BLOWER RELAY CONTINUITY CHECK

Battery voltage

Tester connection Specified 

condition

Not applied

− 4

Open circuit

• Connect 

terminal 1 to the 
positive battery 
terminal

• Connect 

terminal 2 to the 
negative battery 
terminal

− 4

Less than 2 ohms

2

3

4

1

def

ay

AC702749AC

Blower relay

ON-VEHICLE SERVICE

TSB Revision

HEATER, AIR CONDITIONING AND VENTILATION

55A-112

A/C COMPRESSOR CLUTCH RELAY CONTINUITY 
CHECK

Battery voltage

Tester connection Specified 

condition

Not applied

− 4

Open circuit

• Connect 

terminal 2 to the 
positive battery 
terminal

• Connect 

terminal 1 to the 
negative battery 
terminal

− 4

Less than 2 ohms

AC803381

AB

A/C compressor clutch relay

<2.4 L>

4

1

2

3

3

1

4

2

AC803393

4

1

2

3

4

2

3

1

AB

A/C compressor clutch relay

<3.0 L>

ON-VEHICLE SERVICE

TSB Revision

HEATER, AIR CONDITIONING AND VENTILATION

55A-113

FAN CONTROL RELAY CONTINUITY CHECK

Battery voltage

Tester connection Specified 

condition

Not applied

− 4

Open circuit

• Connect 

terminal 1 to the 
positive battery 
terminal

• Connect 

terminal 3 to the 
negative battery 
terminal

− 5

Less than 2 ohms

AC803381

AC

Fan control relay

<2.4 L>

4

5

1 2 3

5

1

4

2

3

AC702751

2

1

5

4

3

3

1

5

4

2

Fan control relay

<3.0 L>

AC

ON-VEHICLE SERVICE

TSB Revision

HEATER, AIR CONDITIONING AND VENTILATION

55A-114

CONDENSER FAN RELAY CONTINUITY CHECK

Battery voltage

Tester connection Specified 

condition

Not applied

− 4

Open circuit

• Connect 

terminal 3 to the 
positive battery 
terminal

• Connect 

terminal 1 to the 
negative battery 
terminal

− 4

Less than 2 ohms

AC803381

AD

<2.4 L>

Condenser fan relay

4

1

2

3

4

1

3

2

AC803393

Condenser fan relay

<3.0 L>

AD

3

1

4

2

2

1

4

3

 

 

 

 

 

 

 

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