Mitsubishi Outlander (2013+). Manual - part 497

FENDER

BODY

42A-8

FENDER

REMOVAL AND INSTALLATION

M1421001901606

Pre-removal and post-installation operation
• Splash shield front removal and installation (Refer to 

P.42A-9

.)

• Headlamp assembly removal and installation (Refer to 

GROUP 54A 

− Headlamp .)

• Side turn-signal lamp removal and installation (Refer to 

GROUP 54A 

− Side turn-signal lamp .) <Fender panel 

type>

• Front deck garnish removal and installation (Refer to 

GROUP 51 

− Windshield Wiper .)

• Side air dam removal and installation (Refer to GROUP 

51 

− Side Air Dams .)

ACB05469

2

3

AB

4.0 ± 2.0 N·m

5.0 ± 2.0 N·m

5.0 ± 2.0 N·m

5.0 ± 2.0 N·m

5.0 ± 2.0 N·m

1

Removal steps 

1. Pad <Optional>
2. Fender protector rear

>>

A

<< 3. Fender

INSTALLATION SERVICE POINT

>>A<< FENDER INSTALLATION

ACB05514AB

Fender protector rear

Front door

Fender mounting
bolt

While being careful not to touch the fender protector 
rear as shown, tighten the fender mounting bolts to 
5.0 

± 2.0N⋅m.

SPLASH SHIELD

BODY

42A-9

SPLASH SHIELD

REMOVAL AND INSTALLATION

M1421009700636

ACB05031

1

3

AB

2

Note

    

: Clip positions

4.5 ± 1.5 N·m

4

4

Splash shield insulator 
<Optional>

<Vehicles with 
rear mud guard>

<Vehicles without 
rear mud guard>

5.0 ± 2.0 N·m

Removal 

1. Front splash shield
2. Rear splash shield (rear body side) 

<Optional>

3. Rear mud guard <Vehicles with rear 

mud guard>

4. Rear splash shield (rear bumper side)

Removal (Continued)

FUEL FILLER LID

BODY

42A-10

FUEL FILLER LID

REMOVAL AND INSTALLATION

M1421002501195

ACC00217

ACB05513

ACB04948

AC606761

5.0 ± 1.0 N·m

4

4

2

1

5

6.0 ± 1.0 N·m

AB

3

Fuel filler door height and clearance 
adjustment

Removal steps 

1.

Fuel filler lid

2.

Fuel filler lid damper spring

3.

Fuel filler lid lock release handle

•

Front scuff plate, rear scuff plate, 
and centre pillar trim lower, quarter 
trim lower (Refer to GROUP 52A 

− 

Interior Trim .)

4.

Fuel filler lid hook

5.

Fuel filler lid lock release cable

WINDOW GLASS

ADHESIVE

M1422000500683

Item

Specified adhesive

Windshield glass

3M ATD Part No.8609 Super Fast Urethane Auto Glass 
Sealant or equivalent
3M ATD Part No.8608 Super Fast Urethane Primer or 
equivalent

Quarter window glass

Tailgate window glass

Removal steps (Continued)

WINDOW GLASS

BODY

42A-11

LUBRICANT

M1421000400092

Item

Specified lubricant

Quantity

Degrease agent

Grease and dirt removal 
from parts surface

Parts cleaner (MZ100387 or 
equivalent)

As required

SPECIAL TOOL

M1422000600431

Tool

Number

Name

Use

MB990480

MB990480

Window glass holder Window glass removal and installation

GENERAL INFORMATION

M1422000101031

The windshield glass, quarter window glass, tailgate 
window glass and roof glass are attached by an ure-
thane-base adhesive to the window frame. This 
adhesive provides improved glass holding and seal-
ing, and also gives body openings a greater struc-
tural strength.

ITEMS

Name

Remark

Adhesive

3M ATD Part No.8609 Super Fast Urethane Auto Glass Sealant or 
equivalent

Primer

3M ATD Part No.8608 Super Fast Urethane Primer or equivalent

Spacers

Available as service part

Dam

Available as service part

Anti-rust solvent (or Tectyl 
506T.Valvoline Oil Company)

For rust prevention

Degrease agent

Parts cleaner (MZ100387 or equivalent) (For grease and dirt removal 
from bonded surface)

Steel piano wire

Dia. 

× length. 0.6mm × 1m (For cutting adhesive)

Glass adhesive knife

For cutting adhesive

Adhesive gun

For pressing-out adhesive

HANDLING OF AUTO WINDOW SEALER

Keep the sealant in a cool place, not exposed to the 
direct rays of the sun. Do not place any heavy article 
on the sealant nor press it, otherwise it will become 
deformed. Avoid storing the sealant for more than 6 
months, because it will lose its sealing effect.

BODY PINCH-WELD FLANGE SERVICING

Before servicing the body pinch-weld flange, remove 
old adhesive completely. If the flange requires paint-
ing, bake it after painting is completed.