Mitsubishi Outlander (2013+). Manual - part 437

 

  Index      Mitsubishi     Mitsubishi Outlander - service repair manual 2013 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  435  436  437  438   ..

 

 

Mitsubishi Outlander (2013+). Manual - part 437

 

 

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY

BASIC BRAKE

35A-15

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER 

ASSEMBLY

REMOVAL AND INSTALLATION

M1351003703213

<MASTER CYLINDER AND BRAKE 
BOOSTER>

CAUTION

Do not touch the push rod in the brake booster 
because it is already adjusted.

Pre-removal operation
• Brake Fluid Draining

• Air Cleaner Assembly Removal (Refer to GROUP 15 − Air 

Cleaner  <4B11>,  <4B12> ).

Post-installation operation
• Air Cleaner Assembly Installation (Refer to GROUP 15 − 

Air Cleaner  <4B11>,  <4B12> ).

• Brake Fluid Refilling and Air Bleeding.

AC800763

15

16 ± 3 N·m

25 ± 4 N·m

N

N

N

1

4

3

3

2

8

9

11

12

13

6

5

7

10

14

16

14 ± 3 N·m

18

17

AC

3.5 ± 1.0 N·m

Master cylinder removal steps

 

 

1.

Brake fluid level switch connector 
connection

2.

Reservoir cap

3.

Brake pipe connection

>>B<<

Bleeding of master cylinder 
assembly (only at installation)

5.

Master cylinder mounting nuts

6.

Reservoir assembly and master 
cylinder assembly

7.

Torx bolt

8.

Reservoir assembly

9.

O-ring

10. Master cylinder assembly

Brake booster removal steps

 

 

1.

Brake fluid level switch connector 
connection

3.

Brake pipe connection

>>B<<

Bleeding of master cylinder 
assembly (only at installation)

5.

Master cylinder mounting nuts

6.

Reservoir assembly and master 
cylinder assembly

>>A<<

11. Vacuum hose connection
12. Hose clip
13. Check valve
14. Snap pin
15. Pin assembly
16. Brake booster mounting nut
17. Brake booster assembly
18. Seal

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY

BASIC BRAKE

35A-16

<VACUUM HOSE AND VACUUM PIPE>

ACB05962

1

3

4

4

6

5

5

2

2

11 ± 1 N·m

AB

Removal steps 

>>

A

<<

1.

Vacuum hose

2.

Hose clip

>>

A

<<

3.

Vacuum hose

4.

Hose clip

5.

Emission vacuum hose connection

6.

Vacuum pipe assembly

INSTALLATION SERVICE POINTS

>>A<< VACUUM HOSE INSTALLATION

AC613196

AR

A

B

C

View A

View B

D

Paint mark

View C

Paint mark

Paint mark

Paint mark

View D

Align the mark as shown in the figure to assemble 
the vacuum hose.

>>B<< BLEEDING OF MASTER 
CYLINDER ASSEMBLY

When removed the master cylinder assembly, bleed 
the master cylinder in the following procedure to 
make bleeding of the brake pipeline easier (When no 
brake fluid is in the master cylinder).
1. Fill the brake fluid reservoir with the brake fluid.

2. Depress and hold the brake pedal.

AC606715

Master cylinder

Outlet

AB

3. Another operator closes the master cylinder 

outlets with his fingers.

4. In this condition, release the brake pedal.

5. Repeat Steps 2 to 4 for 3 or 4 times to fill the 

master cylinder with the brake fluid.

FRONT DISC BRAKE ASSEMBLY

BASIC BRAKE

35A-17

FRONT DISC BRAKE ASSEMBLY

REMOVAL AND INSTALLATION

M1351006001897

Pre-removal operation
Brake Fluid Draining

Post-installation operation
Brake Fluid Supplying and Air Bleeding (Refer to 

P.35A-7

).

AC607842AE

100 ± 10 N·m 

30 ± 5 N·m 

3

1

7

6

2

N

5

16 ± 3 N·m 

4

Removal steps 

1.

Brake hose (brake caliper side) 
connection

2.

Gasket

3.

Brake caliper assembly

Brake disc run-out check and 
correction (only at installation) 
(Refer to 

P.35A-9

).

4.

Front brake disc

5.

Clip

6.

Brake pipe connection

>>

A

<<

7.

Brake hose

INSTALLATION SERVICE POINT

>>A<< BRAKE HOSE INSTALLATION

1. Pass the brake hose through the hole in the 

body-side bracket.

2. Install the brake hose to the brake caliper.

3. Install the brake hose at the two fixing points. 

AC507195

A

View A

Correct

Bracket

Brake hose

AB

Wrong

4. Twist the brake hose toward the lesser torsion 

between the brake hose and body-side bracket as 
shown in the figure, and fix it to the body-side 
bracket with a clip.

FRONT DISC BRAKE ASSEMBLY

BASIC BRAKE

35A-18

DISASSEMBLY AND REASSEMBLY

M1351006202430

AC611009

2

1

44 ± 5 N·m

44 ± 5 N·m

7.9 ± 0.9 N·m

7

7

4

6

9

8

13

8

12

3

11

10

5

4

2

1

8

9

8

10

12

9

8

8

5

6

5

6

13

11

11

12

3

Clip set

Shim kit

Pad set

Repair kit grease

Seal and boot kit

Brake caliper kit

4

4

7

7

AE

<Right side>

<Left side>

<Right side>

<Left side>

<Right side> <Left side>

Disassembly steps 

1.

Guide pin

2.

Lock pin

3.

Caliper support 

 

 (including pad, clip, and shim)

4.

Shim

5.

Pad & wear indicator assembly

6.

Pad assembly

7.

Clip

 

8.

Pin boot

9.

Bushing

<<A>>

10. Piston

<<B>>

11. Piston seal

<<A>>

12. Piston boot
13. Caliper body

NOTE: 

.

As for the pad set, the brake pads for both the 
right wheels and the left wheels have the wear 
indicator.

Install the pad & wear indicator assembly to the 
inner side of the brake disc, making sure that the 
wear indicator is located on the top.

Disassembly steps (Continued)

 

 

 

 

 

 

 

Content   ..  435  436  437  438   ..