Mitsubishi Outlander (2013+). Manual - part 433

 

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Mitsubishi Outlander (2013+). Manual - part 433

 

 

REAR SUSPENSION CROSSMEMBER

REAR SUSPENSION

34-20

REAR SUSPENSION CROSSMEMBER

REMOVAL AND INSTALLATION

M1341006801115

CAUTION

Pre-removal operation
• Control link arm removal (Refer to 

P.34-5

.)

• Upper arm removal (Refer to 

P.34-5

.)

• Rear suspension stabilizer bar removal (Refer to 

P.34-18

.)

• Centre exhaust pipe and main muffler removal (Refer to 

GROUP 15, Exhaust Pipe and Muffler .)

• Driveshaft removal (Refer to GROUP 27B − Driveshaft 

assembly .)

• Rear differential assembly removal (Refer to GROUP27B 

− Differential carrier assembly <4WD>.)

Post-installation operation
• Rear differential assembly installation (Refer to 

GROUP27B 

− Differential carrier assembly <4WD>.)

• Driveshaft installation (Refer to GROUP 27B − Driveshaft 

assembly .)

• Centre exhaust pipe and main muffler installation (Refer 

to GROUP 15, Exhaust Pipe and Muffler .)

• Rear suspension stabilizer bar installation (Refer to 

P.34-18

.)

• Upper arm installation (Refer to 

P.34-5

.)

• Control link installation (Refer to 

P.34-5

.)

• Rear wheel alignment check and adjustment (Refer to 

P.34-4

.)

• Check the beam direction of the headlamp (Low beam) 

(Refer to GROUP 54A 

− Headlamp Aiming ).

ACB05591AB

71 ± 10 N·m

3

71 ± 10 N·m

71 ± 10 N·m

12 ± 3 N·m

<2WD>

*

*

*

2

1

71 ± 10 N·m

*

The part indicated by 

*

are the bolt with friction coefficient stabilizer. In removal, ensure there is no 

damage, clean dust and soiling from the bearing and thread surfaces, and tighten them to the 
specified torque.

ACB05592AB

71 ± 10 N·m

3

71 ± 10 N·m

71 ± 10 N·m

12 ± 3 N·m

<4WD>

*

*

*

2

1

71 ± 10 N·m

*

Removal steps 

1.

Rear height sensor harness 
connection <Vehicles with 
discharge headlamp>

2.

Rear height sensor <Vehicles with 
discharge headlamp>

3.

Rear suspension crossmember

REAR SUSPENSION CROSSMEMBER

REAR SUSPENSION

34-21

INSPECTION

M1341006900120

• Check the crossmember for cracks or deforma-

tion.

• Check all bolts for condition and straightness.

35A-1

GROUP 35A

BASIC BRAKE

CONTENTS

SERVICE SPECIFICATIONS. . . . . . .

35A-2

LUBRICANTS  . . . . . . . . . . . . . . . . . .

35A-2

SPECIAL TOOLS. . . . . . . . . . . . . . . .

35A-3

ON-VEHICLE SERVICE. . . . . . . . . . .

35A-3

BRAKE PEDAL CHECK . . . . . . . . . . . . . . . 

35A-3

BRAKE BOOSTER OPERATION CHECK . 

35A-5

CHECK VALVE OPERATION CHECK . . . . 

35A-6

BLEEDING  . . . . . . . . . . . . . . . . . . . . . . . . . 

35A-7

BRAKE FLUID LEVEL SWITCH CHECK . . 

35A-7

BRAKE PAD CHECK  . . . . . . . . . . . . . . . . . 

35A-7

BRAKE PAD REPLACEMENT . . . . . . . . . . 

35A-8

BRAKE DISC CHECK. . . . . . . . . . . . . . . . . 

35A-9

BRAKE DRAG FORCE CHECK . . . . . . . . . 

35A-11

BRAKE PEDAL . . . . . . . . . . . . . . . . .

35A-13

REMOVAL AND INSTALLATION  . . . . . . . . 

35A-13

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 

35A-14

STOP LAMP SWITCH CHECK . . . . . . . . . . 

35A-14

BRAKE PEDAL DISTORTION CHECK . . . . 

35A-14

MASTER CYLINDER ASSEMBLY AND 
BRAKE BOOSTER ASSEMBLY  . . . .

35A-15

REMOVAL AND INSTALLATION  . . . . . . . . 

35A-15

FRONT DISC BRAKE ASSEMBLY . .

35A-17

REMOVAL AND INSTALLATION  . . . . . . . . 

35A-17

DISASSEMBLY AND REASSEMBLY . . . . . 

35A-18

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 

35A-20

REAR DISC BRAKE ASSEMBLY  . . .

35A-21

REMOVAL AND INSTALLATION  . . . . . . . . 

35A-21

DISASSEMBLY AND REASSEMBLY . . . . . 

35A-22

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 

35A-24

SERVICE SPECIFICATIONS

BASIC BRAKE

35A-2

SERVICE SPECIFICATIONS

M1351000302525

Item

Standard value

Limit

Brake pedal height  mm

221.8 

− 227.8

Dimension from the brake booster stud bolt end to the clevis hole 
centre mm

75.8 

− 80.2

Brake pedal free play  mm

− 8

Pedal-to-floor clearance when brake pedal is depressed mm 

 

[Pedal depression force: approx. 500 N]

80 or more

Brake pedal distortion  mm

Distance from the pedal pad 
surface to the level surface

240 

− 246

Fluid pressure generated by brake 
booster non-servo effect test  kPa

Pedal depression force: 100 N

− 600

Pedal depression force: 300 N

1,030 

− 2,220

Fluid pressure generated by brake 
booster servo effect test  kPa

Pedal depression force: 100 N

6,570 

− 8,330

Pedal depression force: 300 N

10,370 

− 11,560

Front disc brake

Brake pad thickness  mm

10.0

2.0

Brake disc thickness  mm

26.0

24.4

Brake disc run-out  mm

0.06

Brake drag force  N

68 or less

Rear disc brake

Brake pad thickness  mm

9.0

1.5

Brake disc thickness  mm

10.0

8.4

Brake disc run-out  mm

0.08

Brake drag force  N

68 or less

LUBRICANTS

M1351000401682

Item

Specified lubricant

Quantity

Brake fluid

DOT3 or DOT4

As required

Front disc brake

Piston, caliper body , piston 
seal

DOT3 or DOT4

Guide pin, lock pin, pin boot, 
bushing, boot ring, piston boot

Repair kit grease (Colour: 
Translucent red), Niglube RX-2 or 
equivalent

Rear disc brake

Piston, caliper body , piston 
seal

DOT3 or DOT4

Guide pin, lock pin, pin boot, 
bushing 

Repair kit grease, Niglube RX-2 or 
equivalent

Piston boot

Repair kit grease (Colour: 
Translucent red), Niglube RX-2 or 
equivalent

Shim, brake pad assembly

Repair kit grease, AS880N or 
equivalent

 

 

 

 

 

 

 

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