Mitsubishi Outlander (2013+). Manual - part 401

AC302114

MB991618

AD

Hub bolt

ON-VEHICLE SERVICE

REAR AXLE <4WD>

27B-8

2. Use special tool hub bolt remover (MB991618) to 

remove the hub bolt.

ACB05745

MB990767

Plain washer

AB

3. After fixing the hub using special tool front hub 

and flange yoke holder (MB990767), install the 
plain washer to the new hub bolt, and tighten the 
bolt with a nut.

4. Install the brake disc, caliper assembly and 

tighten the caliper assembly mounting bolts to the 
specified torque.

Tightening torque: 58 

± 7 N⋅m

DIFFERENTIAL CARRIER OIL SEAL 
REPLACEMENT

M1271005100127

1. Remove the driveshaft (Refer to 

P.27B-14

).

2. Remove the differential carrier oil seal.

AC505816

MB990938

MB991115

AB

3. Use the following special tools to drive in the oil 

seal:

• Installer bar (MB990938)

• Oil seal installer (MB991115)

4. Coat the oil seal lip and the oil seal contact 

surface on the driveshaft with the multi-purpose 
grease. 

5. Replace the driveshaft circlip with a new one, and 

install the driveshaft (Refer to 

P.27B-14

).

REAR AXLE HUB ASSEMBLY

REAR AXLE <4WD>

27B-9

REAR AXLE HUB ASSEMBLY

REMOVAL AND INSTALLATION

M1271002001652

CAUTION

• Do not disassemble the rear wheel hub assembly.
• The wheel speed detection magnetic encoder collects metallic particles easily, because it is mag-

netized. Make sure that the magnetic encoder should not collect metallic particles. Check that 
there is not any trouble prior to reassembling it.

• When the rear wheel hub assembly is removed/installed, make sure that the wheel speed detec-

tion magnetic encoder (integrated with inner oil seal) does not contact with surrounding parts to 
avoid damage.

• When removing and installing the rear wheel speed sensor, make sure that its pole piece at the 

end does not contact with surrounding parts to avoid damage.

•

ACB05746

2

5

3

58 ± 7 N·m

8.5 ± 1.5 N·m

13 ± 2 N·m

1

1

13 ± 2 N·m

13 ± 2 N·m

13 ± 2 N·m

13 ± 2 N·m

8

6

AB

95 ± 14 N·m*

N

7

4

160 ± 16 N·m

N

Removal steps 

<<A>>

>>B<<

1.

Parking brake rear cable 
connection <Rear brake caliper 
assembly side>

2.

Rear wheel speed sensor 
connection 

3.

Brake hose bracket with brake 
hose and rear wheel speed sensor 
wiring harness connection

<<

B

>>

>>

A

<<

4.

Rear driveshaft nut

<<

C

>>

5.

Rear caliper assembly

6.

Rear brake disc

7.

Rear wheel hub assembly 
mounting bolt

<<

D

>>

8.

Rear wheel hub assembly

The part indicated with * is the bolt with friction coefficient stabilizer. In removal, replace it with a 
new one.

Removal steps (Continued)

REAR AXLE HUB ASSEMBLY

REAR AXLE <4WD>

27B-10

REMOVAL SERVICE POINTS

<<A>> PARKING BRAKE REAR CABLE 
CONNECTION <REAR BRAKE CALIPER 
ASSEMBLY SIDE>

ACB06000

Parking brake 
rear cable

Parking brake lever

AC

Cable retainer

Compress the tabs on the cable retainer to pull out 
the parking rear cable through the parking lever hole 
of the rear brake caliper assembly.

NOTE: 

.

•

When pulling out the parking rear cable, be care-
ful not to damage the tab on the cable retainer.

•

ACC00342

Hose clip

Cable retainer

AB

Example: Insert the 12.8-mm hose clip (MB248923) 

into the parking rear cable. Then push the clip 
over the cable retainer to protect the tabs.

<<B>> DRIVESHAFT NUT REMOVAL

CAUTION

• Make sure that the lock nut chisel is set in the 

correct direction. Otherwise, the groove or 
thread in the driveshaft may be broken, or the 
tip of the chisel may be chipped.

• Never use a chisel which tip is damaged.
•

ACB02689

MB992700

AB

For how to use the lock nut chisel, refer to the 
manufacturer's operating instructions.

1. Set the special tool lock nut chisel (MB992700) in 

the groove of the driveshaft with its "UPPER" 
mark facing upwards. Then strike the staked 
portion of the driveshaft nut with the chisel and a 
hammer to raise up.

CAUTION

Be careful not to damage the thread of the drive-
shaft.

ACA03657

AE

Raise up staked portion

Groove

2. Raise up the staked portion of the driveshaft nut 

until it does not interfere with the shaft thread.

REAR AXLE HUB ASSEMBLY

REAR AXLE <4WD>

27B-11

CAUTION

• Never use a impact wrench to loosen the 

driveshaft nut.

• Do not apply the vehicle weight on the wheel 

bearing with the driveshaft nut loosened. Oth-
erwise, the wheel bearing may be broken.

AC205988

MB990767

AC

3. Use special tool front hub and flange yoke holder 

(MB990767) to counter the hub, and remove the 
driveshaft nut.

<<C>> CALIPER ASSEMBLY REMOVAL

1. Remove the caliper assembly with brake hose.

2. Secure the removed caliper assembly with a wire 

or other similar material at a position where it will 
not interfere with the removal and installation of 
the rear wheel hub assembly.

<<D>> REAR WHEEL HUB ASSEMBLY 
REMOVAL

AC708477

MB991354

MB990244
(MB990241)

MB990242
(MB990241)

AD

MB990767

(Three)

1. If the rear wheel hub assembly is seized with the 

rear driveshaft assembly, use the following special 
tools to push the rear driveshaft assembly out 
from the hub and then remove the rear wheel hub 
assembly.

• Puller shaft (MB990242)

• Puller bar (MB990244)

• Puller body (MB991354)

•

AC701415AB

MB990241

MB990211

Combination (A)

AC706385 AB

MB991354

MB990211

Combination (B)

Front hub and flange yoke holder (MB990767)

2. If the rear wheel hub assembly is seized with the 

knuckle, use the following special tools to remove 
the rear wheel hub assembly.

Combination (A)

• Slide hammer (MB990211)

• Rear axle shaft puller (MB990241)

Combination (B)

• Slide hammer (MB990211)

• Puller body (MB991354)