Mitsubishi Outlander (2013+). Manual - part 396

DRIVESHAFT ASSEMBLY

FRONT AXLE

26-22

CAUTION

For the EBJ assembly, parts cannot be disassem-
bled.

<RH>

AC700736

1

2

3

8

1

5

2

3

8

7

2

5

6

8

N

N

4

1

N

7

3

AB

9

4

6

4

6

PTJ boots repair kit

PTJ repair kit

Disassembly steps 

1.

Circlip

>>

C

<<

2.

PTJ boot band (large)

>>

C

<<

3.

PTJ boot band (small)

4.

Circlip

<<

A

>>

>>

B

<<

5.

PTJ case

6.

Snap ring

>>

B

<<

7.

Spider assembly

<<

B

>>

>>

A

<<

8.

PTJ boot

9.

EBJ assembly 

NOTE: 

.

•

PTJ: Pillow Tripod Joint

•

EBJ: High Efficiency Compact Birfield Joint

Disassembly steps (Continued)

DRIVESHAFT ASSEMBLY

FRONT AXLE

26-23

LUBRICATION POINTS

AC701757

AC505593

AB

The drive shaft joint uses special 
grease. Do not mix old and new or
different types of grease.

CAUTION

The drive shaft joint uses special 
grease. Do not mix old and new or
different types of grease.

CAUTION

Grease: repair kit grease
Amount used: 120 ± 10 g <LH> 

Grease: repair kit grease
Amount used: 210 ± 10 g

DISASSEMBLY SERVICE POINT

<<A>> PTJ CASE REMOVAL

CAUTION

Pay attention to the spider assembly roller 
because it may be disconnected easily.

<<B>> PTJ BOOT REMOVAL

1. Wipe off the grease on the shaft spline.

2. If the PTJ boot is reused, protect the shaft spline 

area with a tape from damage in pulling out the 
boot.

ASSEMBLY SERVICE POINT

>>A<< PTJ BOOT INSTALLATION

Apply a tape to the shaft spline area, and then incor-
porate the PTJ boot.

>>B<< SPIDER ASSEMBLY/PTJ CASE 
INSTALLATION

CAUTION

• Special grease is used for the joint. Do not 

mix the new and previous types of grease or 
different types of grease. 

• When the spider assembly is cleaned, apply 

the specified grease carefully more than 
usual.

1. Fill the specified grease fully into the clearance 

between the spider shaft of the spider assembly 
and the roller.

Specified grease: Repair kit grease

AC102654AC

Chamfered
side

DRIVESHAFT ASSEMBLY

FRONT AXLE

26-24

2. Install the spider assembly to the shaft of the 

spline area from the bevelling side.

AC102656 AB

3. Insert the driveshaft into the PTJ case after filling 

the specified grease to the PTJ case, and then fill 
the grease again.

Specified grease: Repair kit grease
Application amount: 210 

± 10 g

NOTE: When using the repair kit grease, fill the 
half of the grease into the joint and the other half 
into the boot as a guideline, and consume the 
grease completely.

>>C<< PTJ BOOT BAND (SMALL)/PTJ 
BOOT BAND (LARGE) INSTALLATION

AC102657AB

A

Adjust the distance between the boot bands to the 
standard value to make the air volume inside the PTJ 
boot to the specified value, then be sure to tighten 
the PTJ boot band (large) and PTJ boot band (small).

Standard value: 85 

± 3 mm

DRIVESHAFT ASSEMBLY

FRONT AXLE

26-25

DRIVESHAFT ASSEMBLY DISASSEMBLY 
AND REASSEMBLY <4WD>

M1261003702786

CAUTION

As for the EBJ assembly, only the EBJ boot can be replaceable, and other parts cannot be disassem-
bled.

AC605465

AC505537

1

5

2

3

8

7

1

4

6

6

2

3

8

4

1

6

11

3

2

9

10

4

1

2

5

6

8

N

N

N

11

N

N

12

10

9

4

1

N

<RH>

<LH>

7

3

AD

5

EBJ grease

PTJ grease

Grease

Grease

EBJ boots repair kit

PTJ boots repair kit

PTJ repair kit

Disassembly steps 

1.

Circlip

>>

C

<<

2.

PTJ boot band (large)

>>

C

<<

3.

PTJ boot band (small)

4.

Circlip

<<

A

>>

>>

B

<<

5.

PTJ case

6.

Snap ring

>>

B

<<

7.

Spider assembly

<<

B

>>

>>

A

<<

8.

PTJ boot

9.

EBJ boot band (large)

10. EBJ boot band (small)
11. EBJ boot
12. EBJ assembly 

Disassembly steps (Continued)