Mitsubishi Outlander (2013+). Manual - part 389

TRANSFER

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-60

TRANSFER

DISASSEMBLY AND REASSEMBLY

M1233006700919

AKC00033

4

7

5

1

2

AB

6

3

Disassembly steps 

1.

Dust seal guard

>>C<<

2

Oil seal

3.

O-ring

4.

O-ring

>>B<<

5.

Oil seal

>>A<<

6.

Oil seal

7.

Transfer

REASSEMBLY SERVICE POINT

>>A<< OIL SEAL INSTALLATION

CAUTION

Pay attention to the transfer case that can possi-
bly twist when the pin projection is too large.

AK704826

0.2 ± 0.1 mm

MB992154

AC

MB992154

Pin

Pin

1. Adjust the projection allowances of the two pins of 

the special tool, Oil Seal Installer (MB992154) to 
be 0.2 

± 0.1 mm.

NOTE: The two pins are inserted into the special 
tool, Oil Seal Installer (MB992154). When the oil seal 
is replaced, the traces are found on the transfer case 

so that the replacement using the specified special 
tool can be recognized.
2. Apply specified grease to the oil seal lip area.

TRANSFER

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-61

Specified grease: Retinax A

AK704297

MD998812

MB992154

AD

3. Using the special tool, install the oil seal.

• Oil seal installer (MB992154) 

•

AK704942

AC

Installer cap (MD998812) 

4. Check whether the two traces are found on the 

transfer case.

>>B<< OIL SEAL INSTALLATION

AK600036

MB992142

AC

MB992075

1. Using the special tools to install the oil seal.

• Oil seal installer (MB992142)

• Handle (MB992075)

2. Apply specified grease to the oil seal lip area.

Specified grease: Retinax A

>>C<< OIL SEAL INSTALLATION

AK602387AB

MB990936

1. Using the special tool, Installer adapter 

(MB990936), install the oil seal.

2. Apply transfer oil to the lip of oil seal.

25-1

GROUP 25

PROPELLER SHAFT

CONTENTS

SERVICE SPECIFICATION . . . . . . . .

25-2

LUBRICANT. . . . . . . . . . . . . . . . . . . .

25-2

SPECIAL TOOL . . . . . . . . . . . . . . . . .

25-2

ON-VEHICLE SERVICE . . . . . . . . . . .

25-2

PROPELLER SHAFT UNIVERSAL JOINT CHECK

 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

25-2

PROPELLER SHAFT . . . . . . . . . . . . .

25-4

REMOVAL AND INSTALLATION  . . . . . . . . 

25-4

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 

25-5

SERVICE SPECIFICATION

PROPELLER SHAFT

25-2

SERVICE SPECIFICATION

M1251000300555

Item

Limit

Deflection of the propeller shaft  mm

Front

1.0

Rear

1.0

LUBRICANT

M1251000400659

Item

Specified lubricant

Quantity

Sleeve yoke of the front propeller shaft

Hypoid gear oil API classification GL-5 
SAE80

Adequate

SPECIAL TOOL

M1251000600244

Tool

Number

Name

Use

MB991193

MB991193

Plug

Prevent the entry of foreign materials into 
the transfer case during removal of the 
propeller shaft.

ON-VEHICLE SERVICE

PROPELLER SHAFT UNIVERSAL JOINT 
CHECK

M1251002400332

PROPELLER SHAFT VISUAL CHECK

1. Place the gearshift lever to the selector lever to 

the "N" position.

2. Check the propeller shaft for dent, damage or 

crack.