Mitsubishi Outlander (2013+). Manual - part 388

 

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Mitsubishi Outlander (2013+). Manual - part 388

 

 

DIFFERENTIAL

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-56

DIFFERENTIAL

DISASSEMBLY AND REASSEMBLY

M1233213000295

AK502984

2

3

1

4

AC

Disassembly steps 

<<A>>

>>B<<

1.

Differential side bearing

<<B>>

>>A<<

2.

Differential side bearing

3.

Differential sub-assembly

4.

Adjusting shim

DISASSEMBLY SERVICE POINT

<<A>> DIFFERENTIAL SIDE BEARING 
REMOVAL

AK502848AC

MB990810

Using the special tool, Side bearing puller 
(MB990810), remove the inner race of differential 
side bearing (transmission case side) from the differ-
ential sub-assembly.

DIFFERENTIAL

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-57

<<B>> DIFFERENTIAL SIDE BEARING 
REMOVAL

AK605043AH

MB990810

<F1CJA>

AK502844AG

MB990810

MB991452

<W1CJA>

Using the special tools, remove the inner race of dif-
ferential side bearing (converter housing side) from 
the differential sub-assembly.

• Side bearing puller (MB990810)

• Oil seal installer (MB991452) <W1CJA>

REASSEMBLY SERVICE POINT

>>A<< DIFFERENTIAL SIDE BEARING 
INSTALLTION

CAUTION

• Do not re-use the inner race.
•

AK605042

MD998812

MD998813

MD998823

<F1CJA>

AH

AK502990AG

MB992138

<W1CJA>

Replace the inner race together with the outer 
race.

Using the special tools, install the inner race of differ-
ential side bearing (converter housing side) on the 
differential sub-assembly.

• Installer cap (MD998812) <F1CJA>

• Installer-100 (MD998813) <F1CJA>

• Installer adapter (MD998823) <F1CJA>

• Bearing installer (MB992138) <W1CJA>

>>B<< REDUCTION GEAR BEARING 
INSTALLATION

CAUTION

• Do not re-use the inner race.
•

AK502845AC

MD998812

MD998813

MD998823

Replace the inner race together with the outer 
race.

Using the special tools, install the inner race of 
reduction gear bearing (transmission case side) on 
the reduction gear sub-assembly.

• Installer cap (MD998812)

• Installer-100 (MD998813)

DIFFERENTIAL SUB-ASSEMBLY

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-58

• Installer adapter (MD998823)

INSPECTION

M1233200800202

DIFFERENTIAL SUB-ASSEMBLY

Measure the inner race press-fit shaft diameter of dif-
ferential sub-assembly, and replace the assembly if 
the diameter does not meet the standard value.

Standard values

• Converter housing side: φ40.026 − 40.051 

mm <F1CJA>

• Converter housing side: φ60.032 − 60.078 

mm <W1CJA>

• Transmission case side: φ40.026 − 40.051 

mm

DIFFERENTIAL SUB-ASSEMBLY

ASSEMBLY

M1233201200214

CAUTION

The differential sub-assembly can be only assembled, but not disassembled.

AK503081

1

AD

2

130 N·m

Reassembly steps 

>>A<<

1.

Differential case

>>A<<

2.

Final gear

DIFFERENTIAL SUB-ASSEMBLY

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-59

ASSEMBLY SERVICE POINT

>>A<< DIFFERNTIAL CASE / FINAL GEAR 
INSTALLATION

AK503083

Differential case

AC

A

B

Final gear

CAUTION

When attaching the final gear to the differential 
case, make sure the side with the bigger distance 
from the edge to the flange A face the differential 
case.

Distance from gear edge to flange A

Long

Distance from gear edge to flange B

Short

AK503082

Install the final gear on the differential case, and 
tighten the fastening bolts to the specified torque of 
130 N

⋅m.

 

 

 

 

 

 

 

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