Mitsubishi Outlander (2013+). Manual - part 384

 

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Mitsubishi Outlander (2013+). Manual - part 384

 

 

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-40

CAUTION

Do not re-use the adjusting shim.

AK502241

27.Install the selected adjusting shim on the 

transmission case. For selection of the adjusting 
shim, refer to "SERVICE SPECIFICATIONS."

CAUTION

• Do not re-use the outer race.

AK502951AC

MB990938

MB990932

Replace the outer race together with the inner 
race.

28.Using the special tools, install the outer race of 

reduction gear bearing on the transmission case.

• Installer adapter (MB990932)

• Installer bar (MB990938)

CAUTION

• Do not re-use the lip seal.

AK502237AC

Apply CVT fluid when installing the lip seal.

29.Install the lip seal on the transmission case.

CAUTION

• Do not re-use the O-rings.

AK502236

Apply CVT fluid when installing the O-rings.

30.Install the O-rings on the oil pump mounting bolt.

AK502235AC

31.Install the oil pump on the transmission case to 

the specified tightening torque of 19 N

⋅m. (One 

fastening bolt is installed at the backside from the 
transmission case side. Only this bolt should be 
tightened to the specified torque of 28 N

⋅m.)

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-41

CAUTION

Do not re-use the snap ring.

AK502211AC

32.Install the snap ring on the oil pump.

CAUTION

• Do not re-use the lip seal.

AK502229AC

Apply CVT fluid or vaseline when installing 
the lip seal.

33.Install the lip seal on the transmission case.

AK502233

34.Install the valve body harness on the control 

valve.

35.Install the control valve assembly on the 

transmission case in the following way.

AK502225AC

Pulley ratio linkage

Pin

(1) Insert pins etc. (

φ3 mm) into linkage stopper 

holes of the control valve assembly to fix the 
pulley ratio linkage.

AK502274AC

Stopper

(2) Install the terminal body on the transmission 

case, while aligning the detent of terminal 
body with the transmission case as shown in 
the diagram.

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-42

CAUTION

Align the notch of pulley ratio linkage with the 
prong of pulley sensor.

AKA00546

AK502275

Notch

Protrusion

AC

(3) Slide the control valve assembly from the 

bottom, and install it on the transmission case.

CAUTION

Apply CVT fluid when attaching the bush.

AK502276

(4) Install the bush on the control valve assembly.

AK502226AC

A

A

A

A
A

A

A

A

A

A

B

(5) Install the mounting bolt of control valve 

assembly, and tighten to the specified torque 
of 7.9 N

⋅m.

Bolt symbol

A

B

Shank length mm

54

44

Quantity

10

1

AK502224AC

36.Install the manual valve lever, and tighten the 

fastening nuts to the specified torque of 22.1 N

⋅m.

AK502223AC

37.Install the bracket on the manual valve assembly, 

and tighten the mounting bolt to the specified 
torque of 7.9 N

⋅m.

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-43

CAUTION

• Do not re-use the O-ring.

AK502277

Apply CVT fluid when installing the O-ring.

38.Install the O-ring on the oil strainer.

AK502222AC

C

B

A

39.Install the oil strainer, and tighten the mounting 

bolt to the specified torque of 7.9 N

⋅m.

Bolt symbol

A

B

C

Shank length mm

12

44

12

Quantity

1

1

1

CAUTION

• Do not re-use the oil pan gasket.
• Remove any moisture, oil, and used gasket 

from the mounting surface of oil pan gasket.

AK502278AD

Oil pan gasket

A

A

When installing the oil pan gasket, align the 
dowel pins of transmission case with dowel 
pin holes A of the oil pan gasket.

40.Install the oil pan gasket on the transmission 

case.

41.Install the magnet on the oil pan.

CAUTION

When installing the oil pan, align the dowel pins 
of transmission case with dowel pin holes A of 
the oil pan.

AK502220

A

AC

42.Install the oil pan on the transmission case, and 

tighten the mounting bolt to the specified torque of 
7.9 N

⋅m.

CAUTION

Do not re-use the drain plug gasket.

43.Install the drain plug and drain plug gasket on the 

transmission case, and tighten to the specified 
torque of 34.3 N

⋅m.

AK502217AC

44.Install the oil pump cover on the transmission 

case, and fix the mounting bolt temporarily.

AK502216AD

45.Install the baffle plate, and fix the mounting bolt 

temporarily.

 

 

 

 

 

 

 

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