Mitsubishi Outlander (2013+). Manual - part 385

AK502215AD

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-44

46.Install the oil guide, and tighten the mounting bolt 

to the specified torque of 5.9 N

⋅m.

AK502214AC

47.Install the bracket, and tighten the fastening bolts 

of the bracket to the bolts to the specified torque 
of 26 N

⋅m.

48.Tighten the fastening bolts of the oil pump cover 

and baffle plate to the bolts to the specified torque 
of 19 N

⋅m.

CAUTION

• Make sure the tang of thrust washer is aligned 

with the mounting hole of oil pump cover.

•

AK502210AC

Apply vaseline when installing the thrust 
washer.

49.Install the thrust washer on the oil pump cover.

CAUTION

Pull the driven sprocket up softly to make sure it 
is securely attached.

AK502208AC

Snap ring

AK502209AC

Driven sprocket

Oil pump chain

Drive 
sprocket

50.Expand the snap ring, and install the driven 

sprocket, oil pump chain, and drive sprocket.

AK502207AD

51.Install the chain cover, and tighten the mounting 

nut to the specified torque of 5.9 N

⋅m.

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-45

CAUTION

• Do not re-use the O-ring.
•

AK502206AD

Apply CVT fluid when installing the O-ring.

52.Install the O-ring on the input shaft.

AK605044

<F1CJA>

AD

AK502213

<W1CJA>

AE

53.Install the differential assembly on the 

transmission case.

AK502212

54.Install the reduction gear assembly on the 

transmission case.

CAUTION

• Do not re-use the converter housing oil seal.
•

AK603128AF

Oil seal

MB992075

MB992141

<F1CJA>

AK502282AD

Oil seal

MB992075

MB992141

<W1CJA>

Apply CVT fluid when installing the converter 
housing oil seal.

55.Using the special tools, install the converter 

housing oil seal on the converter housing.

• Oil seal installer (MB992141)

• Handle (MB992075)

Depth from the case edge: within 

− 1.0 ± 0.5 

mm (recessed).

CAUTION

• Do not re-use the converter housing side oil 

seal.

•

AK603129AD

MB992075

MB992206

Apply CVT fluid when installing the converter 
housing side oil seal.

56.Using the special tools, install the converter 

housing side oil seal on the converter housing. 
<F1CJA>

• Oil seal installer (MB992206)

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-46

• Handle (MB992075)

CAUTION

• Completely degrease the FIPG-applied sur-

face so that water and oil including the old 
sealant cannot adhere to the surface coated 
with the sealant. Never touch the degreased 
surface by hand.

•

AK502283AC

L6

L1

L2

L4

L5

L3

AK502284AC

L7

L8

Make sure the starting point and the ending 
point are about the middle between the bolts.

57.Apply the sealant on the converter housing 

mounting surface of the transmission case in the 
following way.

Specified sealant: Loctite 509

L1

9 mm

L2

5 mm

L3

φ1.5 mm

L4

R8.5 mm

L5

R5 

− 8 mm

L6

3 

− 5 mm

L7

φ17 mm

L8

3.5 mm

AK502200

A

A

A

A

A

A

A

A

A

A

B

AC

B

B

B

B

A

A

A

A

A

A

A

A

58.Install the converter housing on the transmission 

case, and tighten the mounting bolt to the 
specified torque of 45 N

⋅m.

Bolt symbol

A

B

Shank length mm

30

35

Quantity

18

5

CAUTION

Do not re-use the snap ring.

AK502197

Snap ring

AE

59.Install the snap ring on the terminal body.

CAUTION

• Do not re-use the side oil seal.
•

AK502285AD

Oil seal

MB992140

MB992075

Apply CVT fluid when installing the side oil 
seal.

60.Using the special tools, install the side oil seal on 

the transmission case.

• Oil seal installer (MB992140)

• Handle (MB992075)

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-47

Depth from the case edge: within 

− 1.8 ± 0.5 

mm (recessed).

61.Install the inhibitor switch on the transmission 

case in the following way.

CAUTION

Do not re-use the inhibitor switch.

AK502196

(1) Install the inhibitor switch on the transmission 

case.

AK502195AC

(2) Install the manual control lever on the manual 

shaft, and tighten the fastening nuts to the 
specified torque of 17.2 N

⋅m.

(3) Set the manual shaft at N position.

AK502773AC

Installing bolt

Installing bolt

Adjustment hole

(4) Insert pins etc. (

φ5 mm) in adjusting holes in 

both inhibitor switch and manual control lever, 
and after alignment, tighten the mounting bolt 
to the specified torque of 5.5 N

⋅m.

CAUTION

• Do not re-use the O-ring.
•

AK502287AC

Apply CVT fluid when installing the O-ring.

62.Install the O-ring on the primary pulley speed 

sensor.

AK502194AC

63.Install the primary pulley speed sensor on the 

transmission case, and tighten the mounting bolt 
to the specified torque of 5.9 N

⋅m.

CAUTION

• Do not re-use the O-ring.
•

AK502288AC

Apply CVT fluid when installing the O-ring.

64.Install the O-ring on the secondary pulley speed 

sensor.