Mitsubishi Outlander (2013+). Manual - part 381

AK502225AC

Pulley ratio linkage

Pin

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-28

47.Remove the control valve assembly from the 

transmission case in the following way.
(1) Insert pins etc. (

φ3 mm) into linkage stopper 

holes of the control valve assembly to fix the 
pulley ratio linkage. 

AK502226AC

A

A

A

A
A

A

A

A

A

A

B

(2) Remove mounting bolt of the control valve 

assembly.

Bolt symbol

A

B

Shank length mm

54

44

Quantity

10

1

AKA00546

(3) Remove the control valve assembly from the 

transmission case.

NOTE: Tilt the control valve assembly, and 
after removing from the manual shaft side, 
remove the terminal body from the transmis-
sion case.

AK502228

48.Remove the bush from the control valve.

AK502229AC

49.Remove the lip seal from the transmission case.

AK502233

50.Remove the valve body harness from the control 

valve.

AK502235AC

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-29

51.Remove the oil pump from the transmission case. 

(One fastening bolt is installed at the backside 
from the transmission case side.)

AK502236

52.Remove the O-ring from the oil pump fastening 

bolt.

AK502237AC

53.Remove the lip seal from the transmission case.

AK502821AC

MB992039

MB990590

54.Using the special tools, remove outer race of the 

differential side bearing from the transmission 
case.

• Rear axle shaft oil seal remover (MB990590)

• Slide hammer puller (MB992039)

55.Using cylinder gage etc., measure the mounting 

bore diameter of differential side bearing outer 
race at the transmission case side; if the standard 
value is not satisfied, then replace the CVT 
assembly.

Standard value: 

φ67.949 − 67.979 mm

AK502239

56.Remove the adjusting shim from the transmission 

case.

AK502822 AC

MB992039

MB990590

57.Using the special tools, remove outer race of the 

reduction gear bearing from the transmission 
case.

• Rear axle shaft oil seal remover (MB990590)

• Slide hammer puller (MB992039)

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-30

58.Using cylinder gage etc., measure the mounting 

bore diameter of reduction gear bearing outer 
race at the transmission case side; if the standard 
value is not satisfied, then replace the CVT 
assembly.

Standard value: 

φ61.949 − 61.979 mm

AK502241

59.Remove the adjusting shim from the transmission 

case.

CAUTION

When removing the side oil seal, be careful not to 
cause damage to the transmission case.

AK502242

60.Using a flat blade screwdriver etc., remove the 

side oil seal from the transmission case.

AK502243AC

61.Remove the detent spring from the transmission 

case.

AK502244

62.Remove the forward clutch assembly from the 

transmission case.

AK502245

63.Remove the needle bearing on forward clutch 

drum side from the sun gear.

AK502246

64.Remove the sun gear from the planet carrier.

AK502247

65.Remove the needle bearing on primary pulley 

side from the sun gear.

AK502248

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-31

66.Remove the planet carrier from the transmission 

case.

AK502249

67.Remove the needle bearing from the planet 

carrier.

CAUTION

Check if there is a damage, deformation, a burn 
mark or permanent set on the dish plate, driven 
plate, snap ring, and drive plate. Replace any 
defective part.

AK502250

68.Using a flat blade screwdriver etc., remove the 

reverse brake retaining plate, drive plate, driven 
plate, and dish plate from the transmission case.

CAUTION

• Set the spring compressor right on top of the 

spring of spring retainer assembly.

•

AK502251

MB992139

AD

Do not remove the return spring from the 
spring retainer assembly.

69.Using the special tool, Spring compressor 

(MB992139), compress the return spring, and 
remove the snap ring from the transmission case.

70.Remove the retaining plate and return spring 

assembly.

CAUTION

Be careful because that the reverse brake piston 
may be stuck if compressed air is fed exces-
sively.

AK502252AC

AK502253

71.Feed the air in the oil hole shown in the diagram, 

and remove the reverse brake piston from the 
transmission case.