Mitsubishi Outlander (2013+). Manual - part 336

 

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Mitsubishi Outlander (2013+). Manual - part 336

 

 

ON-VEHICLE SERVICE

ENGINE COOLING

14-10

11.Turn the A/C switch to OFF position to start the 

engine and warm up until the cooling fan 
operates.

NOTE: This work is to open the thermostat fully.

12.Rev the engine several times and then stop it. 

Check that there are no coolant leaks.

13.Remove the radiator cap with the engine cool, 

and then refill the engine coolant up to the top of 
the radiator port.

14.Tighten the radiator cap securely.

CAUTION

Do not overfill the radiator condenser tank.

15.Remove the radiator condenser tank cap, and 

add the engine coolant up to the "FULL" line.

16.Install the front under cover panel (Refer to 

GROUP 51 

− Under Cover − Removal and 

Installation ).

CONCENTRATION MEASUREMENT

M1141001101582

CAUTION

• Engine coolant of less than 30% concentra-

tion has a less rust-proof effect. In a concen-
tration of over 60%, the antifreeze effect and 
engine cooling performance of the engine 
coolant are deteriorated, causing a detrimen-
tal effect on the engine. Therefore, observe 
the service concentration range without fail.

• Use the Dia Queen Super Long Life Coolant 

Premium without adding water because the 
concentration is preadjusted to 50%.

Using a hydrometer, check if the engine coolant con-
centration is within the standard value range.

Standard value: 30 to 60% (service concen-
tration range)

WATER PUMP COOLANT LEAK CHECK

M1141008600842

Even when the water pump is normal, a residue of 
the coolant draining may be found on the drain hole, 
the vapour hole and the installation surface of the 
water pump. If a residue of the coolant draining is 
found, check the water pump leakage by following 
method.
1. Wipe off the residue of the coolant draining on the 

water pump. 

WARNING

Make sure that the coolant is cold when 
removing the radiator cap.

2. Remove the radiator cap.

CAUTION

Do not pressurise 100 kPa or more.

3. Install the radiator cap tester, and pressurise with 

100 kPa.

4. Hold the pressurised state for 20 minutes, and 

check that the water leakage from the drain hole, 
the vapour hole or the installation surface of the 
water pump.

5. Remove the radiator cap tester, and install the 

radiator cap.

6. Warm up the engine, let it idle for 20 minutes and 

stop it.

7. After the engine is stopped, check the water 

leakage from the drain hole, the vapour hole or 
the installation surface of the water pump.

8. If the water leakage is confirmed in the items 4 

and 7, replace the water pump. (Refer to 

P.14-15

.

COOLING FAN RELAY REPLACEMENT

M1141007200368

AC205483

AB

CAUTION

Basically, remove or install the relay by hand. If 
the centre of relay has been pinched by pliers, it 
can be damaged. 

AC302107 AB

A

1. Remove the relay by hand. If it cannot be 

removed by hand, pinch the part A shown with 
long-nose pliers and remove the relay.

2. Install the new relay by hand.

ON-VEHICLE SERVICE

ENGINE COOLING

14-11

COOLING FAN RELAY CONTINUITY 
CHECK

M1141006201818

FAN CONTROL RELAY CHECK

ACC00089

5

4

3

1

1 2 3

4

5

2

AB

AB

Relay box

Relay equipment 
side connector

Fan control relay

Battery voltage Terminal No. to 

be connected 
to tester

Continuity test 
results

Not applied

− 5

Continuity (Less 
than 2 

Ω)

− 5

Open circuit

Connect 
terminal No. 3 
and battery (+) 
terminal.
Connect 
terminal No. 1 
and battery (

−) 

terminal.

− 5

Open circuit

− 5

Continuity (Less 
than 2 

Ω)

RADIATOR FAN RELAY CHECK

2

1

4

3

ACC00090

1

3

2

4

AB

Radiator fan relay

Relay box

Relay equipment 
side connector

Battery voltage Terminal No. to 

be connected 
to tester

Continuity test 
results

Not applied

− 4

Open circuit

Connect 
terminal No. 3 
and battery (+) 
terminal.
Connect 
terminal No. 1 
and battery (

−) 

terminal.

Continuity (Less 
than 2 

Ω)

ON-VEHICLE SERVICE

ENGINE COOLING

14-12

CONDENSER FAN RELAY CHECK

3

4

1

2

1

2

3

4

ACC00091

AB

AB

Relay box

Relay equipment 
side connector

Condenser fan relay

Battery voltage Terminal No. to 

be connected 
to tester

Continuity test 
results

Not applied

− 4

Open circuit

Connect 
terminal No.1 
and battery (+) 
terminal.
Connect 
terminal No.2 
and battery (

−) 

terminal.

Continuity (Less 
than 2 

Ω)

COOLING FAN MOTOR CHECK

M1141007600850

ACB05864 AB

Condenser fan motor

Radiator fan 
motor

1. Disconnect the fan motor connector.

ACB05865AB

Radiator fan 
motor

ACB05866AB

Condenser fan motor

2. Check that the fan motor runs when a positive 

battery terminal is connected to the fan motor-side 
connector terminal No.1, and terminal No.2 is 
earthed. Also check to see that there is no 
abnormal sound emitted from the fan motor at this 
time.

3. If the fan motor is defective, replace it (Refer to 

P.14-19

).

4. Connect the fan motor connector.

THERMOSTAT

ENGINE COOLING

14-13

THERMOSTAT

REMOVAL AND INSTALLATION

M1141002403247

Pre-removal Operation
• Engine Coolant Draining (Refer to 

P.14-9

).

• Engine Upper Cover Removal (Refer to GROUP 11A − 

Camshaft ) .

• Air Cleaner Assembly Removal (Refer to GROUP 15 − Air 

Cleaner ) .

Post-installation Operation
• Air Cleaner Assembly Installation (Refer to GROUP 15 − 

Air Cleaner ) .

• Engine Upper Cover Installation (Refer to GROUP 11A − 

Camshaft ) .

• Engine Coolant Refilling (Refer to 

P.14-9

).

AC506788AE

24 ± 3 N·m

11 ± 1 N·m

1

3

4

2

N

Removal steps 

<<

A

>>

>>

B

<<

1.

Hose clip

<<

A

>>

>>

B

<<

2.

Radiator lower hose connection

3.

Water inlet fitting

>>

A

<<

4.

Thermostat

REMOVAL SERVICE POINT

<<A>> HOSE CLIP/RADIATOR LOWER 
HOSE DISCONNECTION

AC606081

Mating marks

AE

1. Make mating marks on the radiator lower hose 

and the hose clip as shown to install them in the 
original position.

 

 

 

 

 

 

 

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