Mitsubishi Outlander (2013+). Manual - part 277

 

  Index      Mitsubishi     Mitsubishi Outlander - service repair manual 2013 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  275  276  277  278   ..

 

 

Mitsubishi Outlander (2013+). Manual - part 277

 

 

CRANKSHAFT AND CYLINDER BLOCK

ENGINE OVERHAUL

11B-62

CAUTION

• When the tightening angle is smaller than the 

specified tightening angle, the appropriate 
tightening capacity cannot be secured.

• When the tightening angle is larger than the 

specified tightening angle, remove the bolt to 
start from the beginning again according to 
the procedure.

5. Use special tool Angle gauge (MB991614) to 

tighten bolts 45

° according to the tightening order.

AK503375

6. Check axial play of the crankshaft after installing 

the crankshaft bearing cap. If the axial play 
exceeds the limit, replace the thrust bearing.

Standard value: 0.05 

 0.25 mm

Limit: 0.4 mm

INSPECTION

M1113008802823

CRANKSHAFT OIL CLEARANCE 
(PLASTIGAGE METHOD)

Oil clearance can be easily measured by using a 
"Plastigage."
When using a "Plastigage," perform measurement in 
the following procedure.
1. Fully wipe oil off the outside diameter of the 

crankshaft and inside diameter of the bearing.

2. Assemble the crankshaft.

AK502747

3. Place a Plastigage in length equal to the bearing 

width on the journal shaft straight in alignment 
with the shaft centre.

4. Carefully install the bearing cap and tighten the 

bolt according to the main point of installation 
>>B<<.

5. Remove the bolt, and then carefully remove the 

crankshaft bearing cap.

AK502748

6. Measure the crushed Plastigage width (area most 

widely crushed) using a scale printed on the 
Plastigage bag.

Standard value: 0.012 

 0.030 mm

Limit: 0.1 mm

CYLINDER BLOCK

1. Visually check the cylinder block for scratch, rust 

and corrosion. Use a flaw detecting agent to 
check for cracks. If it is found faulty, repair or 
replace it.

AK502746

2. Measure distortion on the top surface of the 

cylinder block using a straight edge and thickness 
gauge.

If distortion exceeds the limit, grind and repair it.

A gasket or the like must not be adhered to the 
top surface of the cylinder block during 
measurement.

Distortion on bottom

Standard value: Within 0.05 mm
Limit: 0.2 mm
Grinding limit: 0.2 mm

3. Check the cylinder wall for scratch or seizure. If 

there is any defect, replace the cylinder block.

AK503371AC

12 mm

CRANKSHAFT AND CYLINDER BLOCK

ENGINE OVERHAUL

11B-63

4. Measure the bore and cylindricity of the cylinder 

using a cylinder gauge.

If the cylinder is excessively worn, repair the 
cylinder and replace the piston and piston rings.

Measuring points are as shown in the illustration.

Standard value

Cylinder bore: 86 mm <4B11>
Cylinder bore: 88 mm <4B12>
Cylindricity: 0.15 mm

12-1

GROUP 12

ENGINE 

LUBRICATION

CONTENTS

GENERAL INFORMATION . . . . . . . .

12-2

SERVICE SPECIFICATION . . . . . . . .

12-2

SEALANT. . . . . . . . . . . . . . . . . . . . . .

12-2

LUBRICANTS  . . . . . . . . . . . . . . . . . .

12-2

SPECIAL TOOLS. . . . . . . . . . . . . . . .

12-3

ON-VEHICLE SERVICE. . . . . . . . . . .

12-3

ENGINE OIL CHECK  . . . . . . . . . . . . . . . . . 

12-3

ENGINE OIL REPLACEMENT  . . . . . . . . . . 

12-3

ENGINE OIL FILTER REPLACEMENT. . . . 

12-4

OIL PRESSURE CHECK  . . . . . . . . . . . . . . 

12-4

ENGINE OIL PRESSURE SWITCH . .

12-5

REMOVAL AND INSTALLATION  . . . . . . . . 

12-5

OIL PUMP CHAIN <4B11> . . . . . . . . .

12-7

REMOVAL AND INSTALLATION  . . . . . . . . 

12-7

OIL PUMP <4B11> . . . . . . . . . . . . . . .

12-9

REMOVAL AND INSTALLATION  . . . . . . . . 

12-9

GENERAL INFORMATION

ENGINE LUBRICATION

12-2

GENERAL INFORMATION

M1121000101822

The lubrication method is a fully force-fed, full-flow fil-
tration type.
The oil pump is a gear type which is driven by the 
crankshaft via the engine oil pump chain. <4B11>
The oil pump is a gear type which is driven by the 
crankshaft via the balancer timing chain. <4B12>

ENGINE OILS

HEALTH WARNING

Prolonged and repeated contact with mineral oil will 
result in the removal of natural fats from the skin, 
leading to dryness, irritation and dermatitis. In addi-
tion, used engine oil contains potentially harmful con-
taminants which may cause skin cancer. Adequate 
means of skin protection and washing facilities must 
be provided.

RECOMMENDED PRECAUTIONS

The most effective precaution is to adapt working 
practices which prevent, as far as practicable, the 
risk of skin contact with mineral oils, for example by 
using enclosed systems for handling used engine oil 
and by degreasing components, where practicable, 
before handling them. Other precautions:

• Avoid prolonged and repeated contact with oils, 

particularly used engine oils.

• Wear protective clothing, including impervious 

gloves where practicable.

• Avoid contaminating clothes, particularly under-

pants, with oil.

• Do not put oily rags in pockets, the use of overalls 

without pockets will avoid this.

• Do not wear heavily soiled clothing and 

oil-impregnated foot-wear. Overalls must be 
cleaned regularly and kept separate from per-
sonal clothing.

• Where there is a risk of eye contact, eye protec-

tion should be worn, for example, chemical gog-
gles or face shields; in addition an eye wash 
facility should be provided.

• Obtain first aid treatment immediately for open 

cuts and wounds.

• Wash regularly with soap and water to ensure all 

oil is removed, especially before meals (skin 
cleansers and nail brushes will help). After clean-
ing, the application of preparations containing 
lanolin to replace the natural skin oils is advised.

• Do not use petrol, kerosine, diesel fuel, gas oil, 

thinners or solvents for cleaning skin.

• Use barrier creams, applying them before each 

work period, to help the removal of oil from the 
skin after work.

• If skin disorders develop, obtain medical advice 

without delay.

SERVICE SPECIFICATION

M1121000301042

Item

Standard value

Oil pressure kPa

at idle

29 or more

at 3,500 r/min

294 

− 686

SEALANT

M1121000501477

Item

Specified sealant

Engine oil pressure switch

ThreeBond 1141J, 1215 or 1212D or equivalent

LUBRICANTS

M1121000402967

Item

Specification

Engine oil ACEA classification

A1/B1, A3/B3, A3/B4 or A5/B5

 

 

 

 

 

 

 

Content   ..  275  276  277  278   ..