Mitsubishi Outlander (2013+). Manual - part 262

GENERAL SPECIFICATIONS

ENGINE OVERHAUL

11B-2

GENERAL SPECIFICATIONS

M1113000203154

Item

Specification

Engine model

4B11

4B12

Type

In-line DOHC

Number of cylinders

4

Combustion chamber

Pentroof type

Total displacement mL

1,998

2,360

Cylinder bore mm

86

88

Piston stroke mm

86

97

Compression ratio

10

10.5

Auto lash adjuster

Non-equipped

SERVICE SPECIFICATIONS

M1113000303645

Item

Standard value

Limit

Timing chain

Valve clearance mm

Inlet

0.20 

± 0.03

−

Exhaust

0.30 

± 0.03

−

Camshaft

Cam height of camshaft mm

Inlet

43.25

42.75

Exhaust

45.00

44.50

Camshaft bearing (metal) oil clearance mm

0 

− 0.032

−

Cylinder head and valve

Distortion of cylinder head bottom mm

Within 0.05

0.2

Grinding limit of cylinder head bottom mm

−

0.2

Overall height of cylinder head mm

128.5

−

Overall length of valve mm

Inlet

113.18

112.68

Exhaust

105.89

105.39

Valve margin mm

Inlet

1.022

0.522

Exhaust

1.094

0.594

Free height of valve spring mm

49.4

48.4

Squareness of valve spring

2

° or less

4

°

Clearance between valve guide and 
valve stem mm

Inlet

0.020 

− 0.047

0.10

Exhaust

0.030 

− 0.057

0.15

Valve seat contact width mm

Inlet

1.16 

− 1.46

−

Exhaust

1.35 

− 1.65

−

Valve guide projection from cylinder head upper surface mm 14.6 

− 15.2

−

Piston and connecting rod

REWORK DIMENSIONS

ENGINE OVERHAUL

11B-3

REWORK DIMENSIONS

M1113024301784

Item

Standard value

Cylinder head and valve

Cylinder head oversize valve seat bore diameter mm

Intake

0.30 O.S.

36.22 

− 36.24

Exhaust

0.30 O.S.

30.22 

− 30.24

Cylinder head oversize valve guide bore diameter mm

0.25 O.S.

11.23 

− 11.25

TORQUE SPECIFICATIONS

M1113023405371

Piston pin press-fit load N

7,500 

− 17,500

−

Clearance between piston ring and 
ring groove mm

No.1

0.03 

− 0.07

0.1

No.2

0.03 

− 0.07

0.1

Piston ring end gap mm

No.1<4B11>

0.15 

− 0.28

0.8

No.1<4B12>

0.15 

− 0.25

0.8

Piston ring end gap mm

No.2<4B11>

0.30 

− 0.45

0.8

No.2<4B12>

0.25 

− 0.40

0.8

Oil

0.10 

− 0.35

1.0

Clearance of connecting rod big end thrust mm

0.10 

− 0.25

0.4

Outside diameter of connecting rod bolt mm

−

0.1

Connecting rod bearing oil clearance mm

0.018 

− 0.045

0.1

Crankshaft and cylinder block

Underhead length of crankshaft bearing cap bolt mm

75.5 

− 76.5

−

Crankshaft axial play mm

0.05 

− 0.25

0.4

Crankshaft journal oil clearance mm

0.012 

− 0.030

0.1

Distortion of cylinder block top surface mm

0.05

0.2

Grinding limit of cylinder block top surface mm

−

0.2

Cylinder block cylinder bore mm

4B11

86

−

4B12

88

−

Cylindricity of cylinder block mm

0.15

−

Item

Standard value

Limit

Item

N

⋅m

Alternator and ignition system

Idler pulley bolt

44 

± 8

Auto tensioner

22 

± 4

Crankshaft pulley centre bolt

210

Alternator nut

44 

± 10

TORQUE SPECIFICATIONS

ENGINE OVERHAUL

11B-4

Alternator bolt

44 

± 10

Ignition coil bolt

10 

± 2

Spark plug

25 

± 5

Accessory bracket bolt

44 

± 8

Throttle body

Vacuum pipe assembly bolt

11 

± 1

Throttle body bolt

9.5 

± 2.5

Manifold absolute pressure (MAP) sensor screw

4.0 

± 1.0

Solenoid valve screw

4.0 

± 1.0

Water pipe bolt

10 

± 2

Inlet manifold and fuel system

Oil level gauge guide bolt

10 

± 2

Injector protector rear bolt

3.5 

± 1.5 → 20 ± 2

Delivery pipe bolt

3.5 

± 1.5 → 20 ± 2

Inlet manifold bolt and nut

3.5 

± 1.5 → 20 ± 2

Inlet manifold stay bolt

20 

± 2

Inlet manifold stay B bolt 

20 

± 2

Inlet manifold stay C bolt 

20 

± 2

Injector protector front bolt

3.5 

± 1.5 → 20 ± 2

Detonation sensor bolt

20 

± 2

Oil pressure switch

10 

± 2

Exhaust manifold

Exhaust manifold cover bolt

8.0 

± 2.0

Exhaust manifold nut

49 

± 5

Exhaust manifold bracket bolt (Exhaust manifold side) 56 

± 8

Exhaust manifold bracket bolt (Cylinder block side)

41 

± 10

Crank angle sensor bolt

11 

± 1

Crank angle sensor cover bolt

11 

± 1

Oxygen sensor

44 

± 5

Water hose and pipe

Water inlet fitting bolt

24 

± 3

Water outlet fitting bolt

24 

± 3

Thermostat housing bolt

24 

± 3

Engine hanger bolt

28 

± 8

Coolant temperature sensor

30 

± 9

Water pump bolt

24 

± 3

Water pipe nut

24 

± 3

Camshaft position sensor

11 

± 1

Oil pan and timing chain case

Cylinder head cover bolt

3.0 

± 1.0 → 5.5 ± 0.5

Item

N

⋅m

TORQUE SPECIFICATIONS

ENGINE OVERHAUL

11B-5

Timing chain case bolt <M6>

10 

± 2

Timing chain case bolt <M8 

× 10>

13 

± 1

Timing chain case bolt <M8 

× 30>

24 

± 4

Oil pan bolt <M6>

10 

± 2

Oil pan bolt <M8>

31 

± 2

Air compressor bracket bolt

23 

± 6

Oil drain plug

39 

± 5

Oil filter

14 

± 2

PCV valve

2.5 

± 0.4

Engine support bracket assembly washer bolt

48 

± 6

Timing chain

 Inlet V.V.T. sprocket bolt

59 

± 5

Exhaust camshaft sprocket bolt

59 

± 5

Timing chain tensioner bolt

10 

± 2

Tensioner lever bolt

10 

± 2

Timing chain guide bolt

10 

± 2

Camshaft

Oil feeder control valve (OCV) bolt

10 

± 2

Camshaft bearing cap bolt

12 

± 1

Front camshaft bearing cap bolt

17 

± 3 → 30 ± 2

Cylinder head and valves

Cylinder head bolt

35 

± 2 → +90°+90°

Oil pump chain

Drive plate bolt

40 

→ 130

Oil pump case bolt

26 

± 2

Oil pump sprocket bolt

23 

± 2

Oil pump tensioner lever bolt

10 

± 2

Oil pump chain guide bolt

10 

± 2

Ladder frame bolt

24 

± 2

Balancer chain

Drive plate bolt

40 

→ 130

Balancer shaft module bolt

20 

→ 44 → 0 → 20 → +135°

Balancer shaft chain tensioner bolt

10 

± 2

Lever tensioner bolt

10 

± 2

Balancer shaft chain guide bolt

10 

± 2

Ladder frame bolt

24 

± 2

Piston and connecting rod

Connecting rod cap bolt

5.0 

→ 20 → +90°

Crankshaft and cylinder block

Crankshaft sensing ring bolt

11 

± 1

Item

N

⋅m