Mitsubishi Outlander (2013+). Manual - part 260

 

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Mitsubishi Outlander (2013+). Manual - part 260

 

 

ENGINE ASSEMBLY

ENGINE MECHANICAL

11A-63

ENGINE ASSEMBLY

REMOVAL AND INSTALLATION

M1112001007000

CAUTION

When the engine assembly is replaced, initialise the learned value using M.U.T.-III (Refer to GROUP 00 
 Precautions before Service, and Initialisation Procedure of MPI Engine Learned Value ).

Pre-removal Operation
• Hood Removal (Refer to GROUP 42A − Hood ) <LH drive 

vehicles>.

• Hood Removal (Refer to GROUP 42A − Hood ) <RH drive 

vehicles>.

• Fuel Line Pressure Reduction (Refer to GROUP 13A − 

On-vehicle Service, How to Reduce Pressurized Fuel 
Lines ).

• Engine Room Under Cover Front A, B, D and Engine 

Room Side Cover (RH) Removal (Refer to GROUP 51 

− 

Under Cover ).

• Engine Coolant Draining (Refer to GROUP 14 − On-vehi-

cle Service, Engine Coolant Replacement ).

• Engine Oil Draining (Refer to GROUP 12 − On-vehicle 

Service, Engine Oil Replacement ).

• Transmission Fluid Draining (Refer to GROUP 23A − 

On-vehicle Service, CVT Fluid Replacement ). 

• Transfer Oil Draining (Refer to GROUP 23A − On-vehicle 

Service, Transfer Oil Replacement ).

• Engine Cover Removal (Refer to 

P.11A-19

).

• Air Cleaner Intake Hose and Air Cleaner Assembly 

Removal (Refer to GROUP 15 

− Air Cleaner ).

• Battery and Battery Tray Removal (Refer to GROUP 54A 

− Battery ).

• Engine-ECU Removal (Refer to GROUP 13A − 

Engine-ECU ).

• Exhaust Manifold Removal (Refer to GROUP 15 − 

Exhaust Manifold ).

• Alternator and Others Belt Removal (Refer to 

P.11A-16

).

Post-installation Operation
• Alternator and Others Belt Installation (Refer to 

P.11A-16

).

• Exhaust Manifold Installation (Refer to GROUP 15 − 

Exhaust Manifold ).

• Engine-ECU Installation (Refer to GROUP 13A − 

Engine-ECU ).

• Battery and Battery Tray Installation (Refer to GROUP 

54A 

− Battery ).

• Air Cleaner Intake Hose and Air Cleaner Assembly Instal-

lation (Refer to GROUP 15 

− Air Cleaner ).

• Engine Cover Installation (Refer to 

P.11A-19

).

• Transfer Oil Refilling (Refer to GROUP 23A − On-vehicle 

Service, Transfer Oil Replacement ). 

• Transmission Fluid Refilling (Refer to GROUP 23A − 

On-vehicle Service, CVT Fluid Replacement ). 

• Engine Oil Refilling (Refer to GROUP 12 − On-vehicle 

Service, Engine Oil Replacement ).

• Engine Coolant Refilling (Refer to GROUP 14 − On-vehi-

cle Service, Engine Coolant Replacement ).

• Alternator and Others Belt Tension Check (Refer to 

P.11A-8

).

• Engine Room Under Cover Front A, B, D and Engine 

Room Side Cover (RH) Installation (Refer to GROUP 51 

− 

Under Cover ).

• Fuel Leak Check.
• Hood Installation (Refer to GROUP 42A − Hood ) <LH 

drive vehicles>.

• Hood Installation (Refer to GROUP 42A − Hood ) <RH 

drive vehicles>.

ACC00063

AB

1

9

8

7

12 ± 2 N·m

10

2

9.0 ± 1.0 N·m

4

6

5

N

3

N

Removal steps 

1.

Control wiring harness connection

2.

Battery cable connection

<<

A

>>

>>

F

<<

3.

Hose clip

<<

A

>>

>>

F

<<

4.

Radiator upper hose connection

<<

A

>>

>>

F

<<

5.

Hose clip

<<

A

>>

>>

F

<<

6.

Radiator lower hose connection

7.

Heater hose connection

8.

Canister vacuum hose connection

9.

Brake booster vacuum hose 
connection

<<

B

>>

>>

E

<<

10. Fuel high-pressure hose 

connection

Alternator and others belt (Refer to 

P.11A-16

)

ENGINE ASSEMBLY

ENGINE MECHANICAL

11A-64

Removal steps (Continued)

ACC00064

AB

11

14

13

23 ± 6 N·m

44 ± 10 N·m

50 ± 5 N·m

66 ± 7 N·m

15

12

Removal steps 

<<

C

>>

>>

D

<<

11. A/C compressor and clutch 

assembly

12. Inlet manifold assembly (Refer to 

GROUP 15 

− Inlet Manifold )

Transmission assembly (Refer to 
GROUP 23A 

− Transmission 

Assembly ).

>>

C

<<

13. Earth cable connection

<<

D

>>

>>

B

<<

14. Engine mounting bracket

<<

E

>>

>>

A

<<

15. Engine assembly

ENGINE ASSEMBLY

ENGINE MECHANICAL

11A-65

REMOVAL SERVICE POINTS

<<A>> HOSE CLIP/RADIATOR HOSE DIS-
CONNECTION

AC606081

Mating marks

AE

1. Make mating marks on the radiator hose and the 

hose clip as shown to install them in the original 
position.

AC302615

Hose clip

Claw (Tip)

AE

ENGINE ASSEMBLY

ENGINE MECHANICAL

11A-66

2. Break off the tip of hose clip claw and spread out 

the hose clip, then disconnect the radiator lower 
hose.

NOTE: If there is a hose clip claw, the hose clip 
cannot spread to capacity because the claw con-
tacts the hose clip.

<<B>> FUEL HIGH-PRESSURE HOSE 
REMOVAL

AC301860AB

Stopper

1. Remove the stopper of the fuel high-pressure 

hose.

AC301861AB

Retainer 

2. Raise the retainer of the fuel high-pressure hose 

and pull out the fuel high-pressure hose in the 
direction shown in the figure.

NOTE: If the retainer is released, install it securely 
after removing the fuel high-pressure hose.

<<C>> A/C COMPRESSOR AND CLUTCH 
ASSEMBLY REMOVAL

1. Remove the A/C compressor and clutch assembly 

together with the hose from the bracket.

2. Tie the removed A/C compressor and clutch 

assembly with a string at a position where it will 
not interfere with the removal and installation of 
engine assembly.

<<D>> ENGINE MOUNTING BRACKET 
REMOVAL

CAUTION

When supporting the engine and transmission 
assembly with a garage jack, be careful not to 
deform the engine oil pan.

1. Place a garage jack against the engine oil pan 

with a piece of wood in between to support the 
engine assembly.

AC506487

AD

MB991527

MB991454

MB991928

MB991956

AC506484

MB991527

AD

MB991454

MB991956

MB991895

ACB01874AB

MB992853

A

B

 

 

 

 

 

 

 

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