Mitsubishi Outlander. Body repair manual - part 28

 

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Mitsubishi Outlander. Body repair manual - part 28

 

 

BOLTED PANEL FIT AND ADJUSTMENT

REFERENCE MATERIAL

8-2

BOLTED PANEL FIT AND ADJUSTMENT

HOOD

M4080005000297

 HOOD FIT ADJUSTMENT

AC103720

1. If the clearance between the hood and body is 

uneven, loosen the hood hinge mounting nut and 
hood hinge mounting bolt, move the hood to and 
fro, and left and right to adjust the hood so the 
clearance around the hood is even.

Hood hinge mounting nut tightening torque: 
11 

± 2 Nm

Hood hinge mounting bolt tightening torque: 
21 

± 4 Nm

Y0215AU

X0424CA

AC005948AF

Section A – A

A

A

Hood

Hood bumper

16.5 mm

2. Rotate the hood bumper by using the arrow mark 

on the hood bumper as a guide to adjust the hood 
height. If the hood bumper is rotated just one turn, 
the hood height changes by approximately 3 mm. 

AC005947AF

3. If the hood level, floating, unlock, lock is heavy 

check the cord of the release cable, loosen the 
hood latch mounting bolts, lift the hood latch and 
adjust the bite with the hood striker.

Hood latch mounting bolts tightening 
torque: 9.0 

± 2.0 Nm

DOOR

M4080006000342

DOOR FIT ADJUSTMENT

CAUTION

• Attach protection tape to the fender and door 

edges where the hinge is installed.

• Do not rotate special tool MB991164 with a 

torque of over 98 N

m.

AC000592

MB990900

or

MB991164

AB

1. Use special tool MB990900 or MB991164 to 

loosen the hinge mounting bolts on the body side, 
and then adjust the clearance around the door so 
that it is uniform on all sides.

Door hinge mounting bolts tightening 
torque: 27 

± 5 Nm

2. If a door is not flush with its surrounding panels, 

loosen the door-side door hinge mounting bolts 
and obtain the flushness by moving the door.

Door hinge mounting bolts tightening 
torque: 21 

± 4 Nm

BOLTED PANEL FIT AND ADJUSTMENT

REFERENCE MATERIAL

8-3

NOTE: 

AC206498

Washer

Bolts

Washer

Door hinge

AG

Weld point

Weld point

If the door hinge mounting bolts washers are 
welded, grind off the welding according to the pro-
cedure below beforehand.

.

1. Remove the door hinge.
2. Use a chisel or grinder to release the door 

hinge mounting bolts washer, which is welded 
to the door hinge.

3. On completion, paint the affected area with a 

suitable touch-in brush to prevent corrosion.

4. Install the door hinge.

3. When the door is stiff to lock and unlock:

AC006109AE

Temporary 

bolts

Striker

MB990939

(1) Adjustment by using the striker (toward the 

inside of the vehicle and vertical direction)
Install an temporary bolts instead of the striker 
mounting bolt, and use special tool MB990939 
and a hammer to tap the bolt to the desired 
direction.

AC006110

Striker

MB990211

MB990243

AB

(2) Adjustment by using the striker (toward the 

outside of the vehicle)
Use special tools MB990211 and MB990243 
to pull the striker toward the outside of the 
vehicle.

AC006111AB

Shim

Striker

(3) Adjustment by using shims (forward and 

rearward)
Increase or decrease the number of shims so 
that the striker engages with the door latch 
properly.

Door striker mounting bolts tightening 
torque: 11 

± 2 Nm

TAILGATE

M4080007000282

TAILGATE FIT ADJUSTMENT

1. If the striker and latch mesh badly, follow either of 

the procedures below to adjust.
(1) If the striker is secured by the screws, replace 

with the replacement parts (striker; MR523105 
and striker mounting bolt; MU000474).

NOTE: The striker was secured by special 
screws at the factory. If the screws are reused, 
the striker alignment is impossible.

(2) Loosen the bolts if the striker was secured by 

bolts.

AC203659

2. Move the replaced striker forward and backward 

or to the left and right to adjust, after bolting the 
striker temporarily.

BOLTED PANEL FIT AND ADJUSTMENT

REFERENCE MATERIAL

8-4

3. After adjusting, tighten the bolts to the specified 

torque.

Tailgate striker mounting bolts tightening 
torque: 24 

± 4 Nm

NOTE: 

AC203660

AB

Grind here

When the bolt head interferes with the rear end 
trim, rasp the interference area with a round file.

AC201556

4. If uneven clearance is present between tailgate 

and body, reposition the hinge to adjust the 
clearance.

Tailgate hinge mounting bolts tightening 
torque: 9.0 

± 2.0 Nm

AC103269

A

A

Section A – A

17.4 mm

Bumper

Body

AD

5. Turn the tailgate bumper using the arrow of the 

tailgate bumper as a guideline to adjust the height 
of the tailgate. The bumper height is altered by 
approximately 3 mm by turning the tailgate 
bumper one rotation.

FUEL FILLER LID

M4080008000229

 FUEL FILLER LID FIT ADJUSTMENT

AB300142 AB

If the levelling and clearance of the fuel filler lid is 
uneven, loosen the fuel filler lid mounting bolts, then 
move and adjust the fuel filler lid.

Fuel filler lid mounting bolts tightening 
torque: 5.0 

± 1.0 Nm

 

 

 

 

 

 

 

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