Mitsubishi Outlander (2003+). Manual - part 316

DOOR

BODY

42-39

DOUBLE-SIDED TAPE POSITION

AC103492 AD

A

A

B

B

a

b

Section A – A

Section B – B

Adhesive tape: Double-sided tape 
a: 7 mm width, 100 mm length and 0.8 mm thickness, 
b: 7 mm width, 130 mm length and 0.8 mm thickness

Door outer opening 
weatherstrip

Clip hole

Clip hole

Door outer opening 
weatherstrip

Door outer opening 
weatherstrip

DOOR

BODY

42-40

AC103491AC

Sealant: 3M ATD Part No. 8633 
or equivalent

2

Section A – A

7

Door

: Sectional view 
of clip position

3

4

6

7

A

A

1

5

2

<Rear door>

Note
        : The convex position of the door

N

8

Waterproof film removal steps

•

Door trim assembly (Refer to GROUP 
52A, Door Trim 

P.52A-21

).

1. Pull handle bracket
2. Waterproof film
Door inner opening weatherstrip 
removal steps

•

Rear seat (Refer to GROUP 52A, 
Trims 

P.52A-18

).

•

Scuff plate (Refer to GROUP 52A, 
Trims 

P.52A-18

).

3. Door inner opening weatherstrip 

(body side)

Door outer opening weatherstrip 
removal steps

•

Rear door check mounting bolt (body 
side) (Refer to 

P.42-29

).

<<A>> >>C<<

4. Door outer opening weatherstrip

Door beltline inner weatherstrip 
removal steps

•

Door trim assembly (Refer to GROUP 
52A, Door Trim 

P.52A-21

).

5. Door beltline inner weatherstrip
Door window glass runchannel 
removal steps

•

Door trim assembly (Refer to GROUP 
52A, Door Trim 

P.52A-21

).

1. Pull handle bracket
2. Waterproof film
5. Door beltline inner weatherstrip
6. Door window glass runchannel
Door beltline moulding removal
7. Door beltline moulding
Door tape removal steps

•

Door trim assembly (Refer to GROUP 
52A, Door Trim 

P.52A-21

).

>>A<<

8. Door tape

DOOR

BODY

42-41

DOUBLE-SIDED TAPE POSITION

REMOVAL SERVICE POINT

<<A>> DOOR OUTER OPENING WEATHERSTRIP 
REMOVAL

Make a fabricated tool as shown in the illustration to 
remove the door weatherstrip.

AC103128AD

A

A

B

B

a

b

7 mm

20 mm 

C

C

c

d

Adhesive tape: Double-sided tape 
a, d: 7 mm width and 0.8 mm thickness, 
b: 7 mm width, 110 mm length and 0.8 mm thickness, 
c: 7 mm width, 62 mm length and 0.8 mm thickness

Section A – A

Section B – B

Section C – C

Clip hole

Clip hole

Clip hole

Door outer opening 
weatherstrip

Door outer opening 
weatherstrip

Clip hole

Door outer opening 
weatherstrip

Door outer opening 
weatherstrip

ACX00555

15 mm

8 mm

AB

4 mm

Thickness:
1 mm

Fabricated 
tool

DOOR

BODY

42-42

INSTALLATION SERVICE POINTS

>>A<< DOOR TAPE <REAR DOOR> 
INSTALLATION

Apply the door tape in the location shown in the 
Figure of the instructions.

>>B<< DOOR WINDOW GLASS RUNCHANNEL 
<FRONT DOOR> INSTALLATION

Assemble the run channel cut-out area with the 
thumb of the door mirror.

>>C<< DOOR OUTER OPENING WEATHERSTRIP 
INSTALLATION
The clip colour identifies the left and right 
weatherstrips so be sure to see the colours so as to 
install correctly.

AC106848

AB

Section A – A

A

A

Door tape

Door tape

Door panel

Adjust the end of the 
door tape to the corner 
end of the door panel.

APPLICABLE SIDE

IDENTIFICATION 
COLOUR

Left door

Natural (White)

Right door

Pink

AC103753

Section A – A

A

A

Notch

Door mirror
claw position

Door panel

Runchannel

Door mirror

Door mirror
claw position

Runchannel

AC