Mitsubishi Outlander (2003+). Manual - part 304

POWER STEERING OIL PUMP ASSEMBLY

POWER STEERING

37A-39

DISASSEMBLY AND REASSEMBLY

M1372005400366

CAUTION

Never disassemble the terminal assembly. It cannot be reassembled.

<2000>

AC100143 AE

4

11

12

13

28 ± 2 N·m

10

2

9

8

6

5

7

3

1

28 ± 1 N·m

15

16

14

59 ± 9 N·m

9.9 ± 2.1 N·m

18

17

5

7

3

9

8

6

3

13

10

2

13

10

15

18

11

4

3

Oil pump seal kit

Oil pump cartridge kit

Oil pump pulley and shaft kit

: ATF DEXRON III or DEXRON II

Disassembly steps

1.

Pump cover

2.

O-ring

3.

Snap ring

4.

Pulley and shaft

5.

Vanes

>>C<<

6.

Cam ring

7.

Rotor

8.

Pin

9.

Side plate

>>A<<

10.

O-ring

>>B<<

11.

Oil seal

12.

Terminal assembly

>>A<<

13.

O-ring

14.

Plug assembly

>>A<<

15.

O-ring

16.

Flow control spring

17.

Suction connector

>>A<<

18.

O-ring

Disassembly steps (Continued)

POWER STEERING OIL PUMP ASSEMBLY

POWER STEERING

37A-40

<2400>

AC305524

AC305525

AC305526

AC305527

AC305771

4

3

3

5

7

6

8

9

15

11

3

18

13

10

2

AC

28 ± 1 N·m

9

8

6

5

1

7

3

2

10

30 ± 5 N·m

12

13

18

17

12 ± 1 N·m

14

59 ± 9 N·m

15

16

4

11

: ATF DEXRON III or DEXRON II

Oil pump seal kit

Oil pump cartridge kit

Oil pump pulley and shaft kit

10

DISASSEMBLY STEPS

1.

Pump cover

2.

O-ring

3.

Snap ring

4.

Pulley and shaft

5.

Vanes

>>C<<

6.

Cam ring

7.

Rotor

8.

Pin

9.

Side plate

>>A<<

10.

O-ring

>>B<<

11.

Oil seal

12.

Terminal assembly

>>A<<

13.

O-ring

14.

Plug assembly

>>A<<

15.

O-ring

16.

Flow control spring

17.

Suction connector

>>A<<

18.

O-ring

DISASSEMBLY STEPS (Continued)

POWER STEERING OIL PUMP ASSEMBLY

POWER STEERING

37A-41

REASSEMBLY SERVICE POINTS

>>A<< O-RING INSTALLATION

>>B<< OIL SEAL INSTALLATION

Use following special tool to install the oil seal.

•

MB990938: Bar (Snap-in type)

•

MB991203: Oil Seal and Bearing Installer

>>C<< CAM RING INSTALLATION

CAUTION

Be sure to install the cam ring in the correct 
direction as shown.

Install the cam ring as shown in the illustration.

INSPECTION

M1372005500244

•

Check the flow control valve of the pump body for 
clogging.

•

Check the pulley and shaft for wear or damage.

•

Check the rotor and vane groove for "stepped" 
wear.

•

Check the contact surface of cam ring and vanes 
for "stepped" wear.

•

Check the vanes for damage.

No.

ID 

×

 Width mm

1

15.8 

×

 2.4

2

21.0 

×

 1.9

3

14.8 

×

 2.4

4

3.8 

×

 1.9

5

14.8 

×

 1.9

AC100170 AB

Suction connector

Plug assembly

Terminal assembly

Side plate

1

2

3

4

5

AC000752

MB990938

AB

MB991203

AC100171AB

Side plate side

Pump cover side

POWER STEERING HOSES

POWER STEERING

37A-42

POWER STEERING HOSES

REMOVAL AND INSTALLATION <L.H. 
drive vehicles>

M1372005700497

<2000>

Pre-removal and Post-installation Operation

•

Power Steering Fluid Draining and Refilling (Refer to 

P.37A-11

). and Bleeding (Refer to 

P.37A-12

).

AC300498

AC

15 ± 3 N·m

12 ± 2 N·m

12 ± 2 N·m

12 ± 2 N·m

12 ± 2 N·m

12 ± 2 N·m

57 ± 7 N·m

57 ± 7 N·m

3

1

2

9

4

13

10

7

11

12

5

6

12

8

14

13

15

12 ± 2 N·m

12 ± 2 N·m

Removal steps

1.

Oil reservoir

>>F<<

2.

Return hose

>>E<<

3.

Suction hose

>>D<<

4.

Return hose

>>C<<

5.

Return hose

>>B<<

6.

Return hose

7.

Return tube assembly

•

Front bumper assembly (Refer to 
GROUP 51, Front Bumper Assembly 

P.51-3

).

8.

Cooler tube assembly

•

Tie rod end and knuckle connection 
(Refer to 

P.37A-21

).

•

Stabilizer link (Refer to GROUP 33A, 
Stabilizer Bar 

P.33-14

).

>>A<<

9.

Return hose

10.

Return tube

11.

O-ring

12.

Eye bolt

13.

Gasket

14.

Pressure hose assembly

15.

Return tube

Removal steps (Continued)