Mitsubishi Outlander (2003+). Manual - part 303

POWER STEERING GEAR BOX AND LINKAGE

POWER STEERING

37A-35

TIE ROD END BALL JOINT DUST COVER 
REPLACEMENT

M1372008200383

If the dust cover is damaged accidentally during 
service work, replace the dust cover as follows:

1. Apply specified grease to the lip and inside of the 

dust cover.

Specified grease:
Multipurpose grease SAE J310, NLGI No.2 or 
equivalent

2. Drive in the dust cover with special tool front axle 

base (MB990776) until it is fully seated.

3. Check the dust cover for cracks or damage by 

pushing it with your finger.

AC001012AB

MB990776

POWER STEERING OIL PUMP ASSEMBLY

POWER STEERING

37A-36

POWER STEERING OIL PUMP ASSEMBLY

REMOVAL AND INSTALLATION

M1372005200395

<2000>

Pre-removal Operation

•

Front Under Cover (RH) and Side Under Cover (RH) 

Removal (Refer to GROUP 51, Under Cover 

P.51-19

).

•

Power Steering Fluid Draining (Refer to 

P.37A-11

).

Post-installation Operation

•

Power Steering Fluid Supplying and Bleeding (Refer to 

P.37A-12

).

•

Drive Belt Tension Check (Refer to GROUP 11A, 

On-vehicle Service 

−

 Drive Belt Tension Check 

P.11A-8

 

<2000>, Refer to GROUP 13A, On-vehicle Service - Drive 
Belt Tensioner 

P.11C-8

 <2400>).

•

Front Under Cover (RH) and Side Under Cover (RH) 
Installation (Refer to GROUP 51, Under Cover 

P.51-19

).

AC200116 AB

22 ± 4 N·m

12 ± 2 N·m

22 ± 4 N·m

49 ± 9 N·m

57 ± 7 N·m

1

5

4

3

6

2

7

49 ± 9 N·m

Removal steps

1.

Pressure switch connector

2.

Drive belt (Refer to GROUP 11A, 
Engine assembly 

P.11A-49

.)

>>A<<

3.

Suction hose

4.

Pressure hose

<<A>>

5.

Oil pump assembly

6.

A/C compressor harness

7.

Power steering pump bracket

Removal steps (Continued)

POWER STEERING OIL PUMP ASSEMBLY

POWER STEERING

37A-37

<2400>

REMOVAL SERVICE POINT

<<A>> OIL PUMP ASSEMBLY REMOVAL
With the engine lifted by the jack, remove the oil 
pump assembly mounting bolt (lower side) at the 
pulley side.

AC305528

6

7

9

8

13 ± 1 N·m

7

24 ± 4 N·m

24 ± 2 N·m

44 ± 10 N·m

24 ± 2 N·m

12

11

10

1

3

4

57 ± 7 N·m

2

5

AD

(Engine oil)

N

N

REMOVAL STEPS

1.

Drive belt (Refer to GROUP 11C, 
Engine assembly 

P.11C-47

.)

>>A<<

2.

Suction hose

3.

Pressure switch connector

4.

Pressure hose

5.

Power steering oil pressure sensor 
harness clamp

6.

Control wiring harness clamp

7.

Battery wiring harness clamp

8.

Engine oil dipstick and dipstick guide

9.

O-ring

10.

Oil pump and bracket assembly

11.

Bracket

<<A>>

12.

Oil pump assembly

REMOVAL STEPS (Continued)

POWER STEERING OIL PUMP ASSEMBLY

POWER STEERING

37A-38

INSTALLATION SERVICE POINT

>>A<< SUCTION HOSE INSTALLATION

Install the suction hose so that the marking is 
positioned as shown in the illustration.

INSPECTION

M1372005300240

•

Check the drive belt for cracks.

•

Check the pulley for uneven rotation.

AC103338

AD

Suction hose

<2000>

AC302812

Suction hose

Oil pump

AE

<2400>