Mitsubishi Outlander (2003+). Manual - part 246

CROSSMEMBER

POWER PLANT MOUNT

32-15

AC309433

1

2

4

9

10

11

186 ± 10 N·m  ²

167 ± 9 N·m

49 ± 10 N·m

108 ± 10 N·m

25 ± 5 N·m

21 ± 4 N·m

18 ± 2 N·m

N

N

AB

8

12

N

7

5

6

57 ± 7 N·m

18

19

20

70 ± 10 N·m

70 ± 10 N·m

12 ± 2 N·m

21 ± 4 N·m

3

39 ± 5 N·m

<4WD>

5.0 ± 1.0 N·m

14

15

17

45 ± 5 N·m  ¹

52 ± 7 N·m  ¹

52 ± 7 N·m  ¹

13

52 ± 7 N·m  ¹

<L.H. drive vehicles>

45 ± 5 N·m  ¹

16

<2WD>

Removal steps

1.

Lower arm and knuckle connection

>>B<<

2.

Self-locking nut

3.

Stabilizer link assembly

4.

Lower arm assembly

5.

Return hose connection

6.

Eye bolt

7.

Pressure hose connection

8.

Gasket

9.

Shaft cover

10. Steering shaft assembly and gear 

box connecting bolt

11. Self-locking nut

<<A>>

12. Tie rod end and knuckle connection
13. Engine rear roll stopper bracket 

connecting bolt <2WD>

14. Engine roll stopper rod connecting 

bolt <4WD>

15. Engine roll stopper rod assembly 

<4WD>

<<B>>

•

Crossmenber, engine rear roll 
stopper bracket, stabilizer bar and 
steering gear and linkage assembly 
<2WD>

<<B>>

•

Crossmenber, engine roll stopper 
rod bracket, stabilizer bar and 
steering gear and linkage assembly 
<4WD>

16. Engine rear roll stopper bracket 

<2WD>

17. Engine roll stopper rod bracket 

<4WD>

>>A<<

18. Stabilizer bar
19. Steering gear and linkage
20. Crossmember

Removal steps (Continued)

CROSSMEMBER

POWER PLANT MOUNT

32-16

AC309434

1

2

4

9

10

11

186 ± 10 N·m  ²

167 ± 9 N·m

49 ± 10 N·m

108 ± 10 N·m

25 ± 5 N·m

21 ± 4 N·m

18 ± 2 N·m

N

N

AB

8

12

N

5

7

6

57 ± 7 N·m

15

16

17

5.0 ± 1.0 N·m

70 ± 10 N·m

21 ± 4 N·m

3

39 ± 5 N·m

<R.H. drive vehicles>

13

52 ± 7 N·m  ¹

45 ± 5 N·m  ¹

14

Removal steps

1.

Lower arm and knuckle connection

>>B<<

2.

Self-locking nut

3.

Stabilizer link assembly

4.

Lower arm assembly

5.

Return hose connection

6.

Eye bolt

7.

Pressure hose connection

8.

Gasket

9.

Shaft cover

10. Steering shaft assembly and gear 

box connecting bolt

11. Self-locking nut

<<A>>

12. Tie rod end and knuckle connection
13. Engine rear roll stopper bracket 

connecting bolt

<<B>>

•

Crossmenber, engine read roll 
stopper bracket, stabilizer bar and 
steering ger and linkage assembly

14. Engine rear roll stopper bracket

>>A<<

15. Stabilizer bar
16. Steering gear and linkage
17. Crossmember

Removal steps (Continued)

CROSSMEMBER

POWER PLANT MOUNT

32-17

REMOVAL SERVICE POINTS

<<A>> TIE ROD END AND KNUCKLE 
DISCONNECTION

CAUTION

•

Do not remove the nut from ball joint. Loosen 
it and use special tool ball joint remover 
(MB991897) to avoid possible damage to ball 
joint threads.

•

Hang special tool ball joint remover 
(MB991897) with a cord to prevent it from 
falling. 

1. Install the special tool ball joint remover 

(MB991897) as shown in the figure.

2. Turn the bolt and knob as necessary to make the 

jaws of the special tool ball joint remover 
(MB991897) parallel, tighten the bolt by hand and 
confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make 
sure the knob is in the position shown in the 
figure.

3. Tighten the bolt with a wrench to disconnect the 

tie rod end.

<<B>> CROSSMEMBER, ENGINE REAR ROLL 
STOPPER BRACKET, ENGINE ROLL STOPPER 
ROD BRACKET, STABILIZER BAR AND 
STEERING GEAR AND LINKAGE ASSEMBLY 
REMOVAL

Retain the crossmember with a transmission jack, 
and then remove the crossmember mounting bolt.

AC208247AD

Cord

Bolt

MB991897

Nut

Ball joint

AC106821

Knob

Parallel

Bolt

Good

Bad

AB

AC200018

Transmission jack

AC

CROSSMEMBER

POWER PLANT MOUNT

32-18

INSTALLATION SERVICE POINTS

>>A<< STABILIZER BAR/BUSHING/FIXTURE 
INSTALLATION

Align the stabilizer bar identification mark with the 
right end of the bushing (LH).

>>B<< SELF-LOCKING NUT INSTALLATION

Tighten the self-locking nut until the stabilizer link 
thread part protruding length meets the standard 
value.

Standard value (A): 9.4 

±

 0.4 mm

INSPECTION

M1321003300224

•

Check the crossmember for cracks and damage.

AC006141AD

Fixture (LH)

Outside of
vehicle

Bushing (LH)

Approximately 
10 mm

Identification
mark

AC107031

AC107031

AB

A