Mitsubishi Outlander (2003+). Manual - part 160

TRANSMISSION CONTROL

MANUAL TRANSMISSION (FF)

22A-11

>>B<< GEAR SHIFT CABLE CLIP INSTALLATION

1. Make sure that there is no excessive play at the 

shift cable end gearshift cable clip. If there is 
excessive play or the gearshift cable clip is 
disengaged from the shift cable end, check the 
clip opening gap. If the gap is more than 9.5 mm, 
squeeze the gearshift cable clip until the relaxed 
gap reaches 5 to 8 mm.

2. Engage the gearshift cable clip with the shift cable 

hook securely, and push the gearshift cable clip 
with your thumbs until it clicks in place.

3. Install the shift cable to the shift lever.

AC210559 AB

9.5 mm

5 - 8 mm

AC210560 AB

TRANSMISSION CONTROL

MANUAL TRANSMISSION (FF)

22A-12

SHIFT LEVER ASSEMBLY

DISASSEMBLY AND REASSEMBLY

M1221004000207

AC309326

AB

7

8

8

6

10

9

5

11

3

4

2

3

1

10 ± 1 N·m

14 ± 2 N·m

Disassembly steps

1.

Gearshift link bolt

2.

Gearshift select lever

3.

Gearshift link bushing

4.

Gearshift lever spring

5.

Gearshift link collar

6.

Bolt

7.

Gearshift lever

8.

Gearshift link bushing

9.

Gearshift lever bracket distance 
piece

10. Gearshift link bushing
11. Gearshift lever bracket

Disassembly steps (Continued)

TRANSFER ASSEMBLY

MANUAL TRANSMISSION (FF)

22A-13

TRANSFER ASSEMBLY

REMOVAL AND INSTALLATION

M1221003200059

CAUTION

*: Indicates parts which should be temporarily tightened, and then fully tightened after installing the 
engine into the vehicle.

Pre-removal and Post-installation Operation

•

Front Under Cover Removal and Installation (Refer to 

GROUP 51, Front Bumper 

P.51-3

).

•

Side Under Cover Removal and Installation (Refer to 

GROUP 51, Front Bumper 

P.51-3

).

•

Engine Coolant Draining and Supplying (Refer to GROUP 

14, On-vehicle Service 

P.14-17

).

•

Transfer Oil Draining and Supplying (Refer to 

P.22A-8

).

•

Drive Shaft, Output Shaft Removal and Installation (Refer 

to GROUP 26 

P.26-15

).

•

Front Exhaust Pipe Removal and Installation (Refer to 

GROUP 15, Exhaust Pipe and Main Muffler 

P.15-13

).

•

Propeller Shaft Removal and Installation (Refer to 

GROUP 25 

P.25-3

).

AC210286

1

2

9

4

8

N

69 ± 10 N·m

69 ± 10 N·m

52 ± 7 N·m*

52 ± 7 N·m*

69 ± 10 N·m

69 ± 10 N·m

30 ± 3 N·m

9.0 ± 2.0 N·m

AC

N

N

10

3

5

9.0 ± 2.0 N·m

30 ± 3 N·m

7

6

Removal steps

1.

Water return tube assembly

2.

Gasket

3.

Water feed tube assembly

4.

Gasket

Removal steps (Continued)

TRANSFER ASSEMBLY

MANUAL TRANSMISSION (FF)

22A-14

REMOVAL SERVICE POINT

<<A>> TRANSFER ASSEMBLY REMOVAL

With the engine mount and transmission assembly 
towards the front of the vehicle, and remove the 
transfer assembly from between the engine block 
and crossmember.

5.

Rear roll stopper connection bolt

6.

Centre member assembly

<<A>>

7.

Transfer assembly

8.

O-ring

9.

Water return hose

10. Water feed hose

Removal steps (Continued)

AC207772

Transfer assembly

Engine and 
Transmission 
assembly

AC