Mitsubishi Outlander (2003+). Manual - part 154

CLUTCH PEDAL

CLUTCH

21A-5

CLUTCH PEDAL

REMOVAL AND INSTALLATION

M1211001600179

Post-installation Operation

•

Clutch Pedal Adjustment (Refer to 

P.21A-3

).

AC301004

7

1

2

3

4

5

6

12 ± 2 N·m

AB

Removal steps

•

Instrument panel under cover 
(Refer to GROUP 52A, Instrument 
panel 

P.52A-2

).

1.

Snap pin

2.

Clevis pin

3.

Clutch master cylinder mounting 
nut

4.

Clutch pedal assembly mounting 
bolt

5.

Pedal pad

6.

Pedal stopper

7.

Clutch pedal assembly

Removal steps (Continued)

CLUTCH CONTROL

CLUTCH

21A-6

CLUTCH CONTROL

REMOVAL AND INSTALLATION

M1211001900211

Pre-removal Operation
Clutch Fluid Draining

Post-installation Operation

•

Clutch Fluid Supplying

•

Clutch Line Bleeding (Refer to 

P.21A-4

).

•

Clutch Pedal Adjustment (Refer to 

P.21A-3

).

AC308104

12 ± 2 N·m

15 ± 1 N·m

2

8

10, 12

14

10

18 ± 3 N·m

30 ± 4 N·m

12 ± 2 N·m

AB

14

Release fork

Release cylinder
push rod

Specified grease:
MITSUBISHI genuine grease
PART No. 0101011

4

3

N

5 7

1

6

9

12

13

12

14

18 ± 3 N·m

11

Clutch master cylinder removal 
steps

1.

Clevis pin assembly

2.

Eye bolt

3.

Gasket

4.

Reservoir hose

5.

Clevis pin and pushrod assembly 
connecting part

<<A>>

6.

Clutch master cylinder

7.

Sealer

8.

Retainer plate

Clutch release cylinder removal 
steps

10. Clutch pipe <4G63-2WD>
11. Clutch pipe and clutch orifice 

assembly <4G63-4WD, 4G69>

12. Clutch pipe <4G63-4WD, 4G69>
13. Clutch orifice assembly 

<4G63-4WD, 4G69>

14. Clutch release cylinder

Clutch line removal steps

9.

Clutch hose

10. Clutch pipe <4G63-2WD>
12. Clutch pipe <4G63-4WD, 4G69>

CLUTCH CONTROL

CLUTCH

21A-7

REMOVAL SERVICE POINT

<<A>> CLUTCH MASTER CYLINDER REMOVAL
1. Disconnect the brake tube clamp and remove the 

brake master cylinder with the brake tubes 
connected.

2. Remove the brake fluid reservoir with the hoses 

connected.

3. Remove the clutch master cylinder.

INSPECTION

M1211002000136

•

Check the master cylinder or clutch hose for fluid 
leakage.

•

Check the clutch hose or tube for cracks or 
clogging.

DISASSEMBLY AND REASSEMBLY

M1211002100199

CLUTCH MASTER CYLINDER

CAUTION

Do not disassemble the piston assembly.

AC309450

13 ± 2 N·m

N

1

2

3

4

6

7

5

8

N

N

2

3

4

1

2

4

2

Piston repair kit

Clutch fluid:
Brake fluid DOT3 OR DOT4

Grease: Rubber grease

AB

Disassembly steps

1.

Piston stopper ring

2.

Piston assembly

>>A<<

3.

Pushrod assembly

4.

Boot

5.

Spring pin

6.

Nipple

7.

Seal

8.

Master cylinder body

Disassembly steps (Continued)

CLUTCH CONTROL

CLUTCH

21A-8

REASSEMBLY SERVICE POINT

>>A<< PUSHROD ASSEMBLY INSTALLATION
Set the length of the pushrod assembly to the 
dimension shown to make the adjustment of the 
clutch pedal easier.

INSPECTION

M1211002200130

•

Check inside the cylinder body for rust and scars.

•

Check the piston cup for wear and deformation.

•

Check the piston for rust and scars.

•

Check the pipe connection for clogging.

AC001144

103 ± 0.5 mm

AG