Mitsubishi Outlander (2003+). Manual - part 11

 

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Mitsubishi Outlander (2003+). Manual - part 11

 

 

CAMSHAFT AND VALVE STEM SEAL

ENGINE MECHANICAL

11A-21

>>I<< CAMSHAFT POSITION SENSOR SUPPORT 
INSTALLATION
1. Remove sealant from the camshaft position 

sensor support and cylinder head surfaces.

2. Apply the sealant to the camshaft position sensor 

support flange in a continuous bead as shown in 
the illustration.

Specified sealant: MITSUBISHI GENUINE 
PART MD970389 or equivalent

NOTE: Install the camshaft position sensor 
support within 15 minutes after applying liquid 
gasket.

3. Install the camshaft position sensor support to the 

cylinder head.

CAUTION

Then wait at least one hour. Never start the 
engine or let engine oil or coolant touch the 
adhesion surface during that time.

4. Tighten the camshaft position sensor support 

mounting bolts to the specified torque.

Tightening torque: 14 

–

 1 N

¼

m

>>J<< CAMSHAFT POSITION SENSING 
CYLINDER INSTALLATION

1. Set the dowel pin of the exhaust camshaft to the 

position (No.1 cylinder at compression TDC) as 
shown in the illustration.

NOTE: Use the force of the exhaust valve spring 
to rotate anti-clockwise.

2. Install the vane (small) of the camshaft position 

sensing cylinder at an angle of approximately 45 
degrees to the position of the dowel pin of the 
exhaust camshaft.

3. Tighten the camshaft position sensing cylinder 

mounting bolts to the specified torque.

Tightening torque: 22 

–

 4 N

¼

m

>>K<< RADIATOR UPPER HOSE CONNECTION

1. Insert each hose as far as the projection of the 

water outlet fitting.

2. Align the mating marks on the radiator hose and 

hose clamp, and then connect the radiator hose.

>>L<< ROCKER COVER GASKET INSTALLATION
1. Remove sealant remained on the rocker cover.

2. Apply sealant to the positions (4 areas) of the 

lower side of the rocker cover as shown in the 
illustration.

Specified sealant: MITSUBISHI GENUINE 
PART MD970389 or equivalent

NOTE: Install the rocker cover gasket within 15 
minutes after applying liquid gasket.

3. Install the rocker cover gasket to the rocker cover.

AC201463

φ 

3 mm

AB

AC201464AB

Dowel pin

Vane (large)

Vane (small)

Approximately 45˚

AC200642

Mating marks

Projection

Water outlet fitting

AE

AC201465AB

CAMSHAFT AND VALVE STEM SEAL

ENGINE MECHANICAL

11A-22

>>M<< CAMSHAFT END SEAL INSTALLATION

Apply sealant to the positions of the camshaft end 
seal as shown in the illustration and install to the 
cylinder head.

Specified sealant: 3M ATD Part No.8660 or 
equivalent

NOTE: Install the camshaft end seal within 15 
minutes after applying liquid gasket.

>>N<< ROCKER COVER INSTALLATION

1. Apply sealant to the positions of the rocker cover 

gasket (6 areas) as shown in the illustration.

Specified sealant: MITSUBISHI GENUINE 
PART MD970389 or equivalent

NOTE: Install the rocker cover within 15 minutes 
after applying liquid gasket.

2. Install the rocker cover to the cylinder head.

CAUTION

Then wait at least one hour. Never start the 
engine or let engine oil or coolant touch the 
adhesion surface during that time.

3. Tighten the rocker cover mounting bolts to the 

specified torque.

Tightening torque: 3.5 

–

 0.5 N

¼

m

AC201468 

Cylinder head

10 mm

10 mm

AB

AC201469

Engine front

AB

OIL PAN

ENGINE MECHANICAL

11A-23

OIL PAN

REMOVAL AND INSTALLATION <2WD>

M1112002800592

Pre-removal Operation

œ

Under Cover Removal (Refer to GROUP 51, Under Cover 

3

51



).

œ

Engine Oil Draining (Refer to GROUP 12, On-vehicle 
Service 

-

 Engine Oil Replacement 

3

12



).

œ

Front Exhaust Pipe Removal (Refer to GROUP 15, 
Exhaust Pipe and Main Muffler 

3

15



).

Post-installation Operation

œ

Front Exhaust Pipe Installation (Refer to GROUP 15, 
Exhaust Pipe and Main Muffler 

3

15



).

œ

Engine Oil Refilling (Refer to GROUP 12, On-vehicle 
Service 

-

 Engine Oil Replacement 

3

12



).

œ

Under Cover Installation (Refer to GROUP 51, Under 
Cover 

3

51



).

AC300542

N

9.0 ± 3.0 N·m

26 ± 5 N·m

9.0 ± 1.0 N·m

39 ± 5 N·m

3

4

5

2

AB

1

35 ± 6 N·m

9.0 ± 3.0 N·m

Removal steps

1.

Exhaust manifold bracket

2.

Flywheel housing front lower cover

3.

Engine oil pan drain plug

>>B<<

4.

Engine oil pan drain plug gasket

<<A>> >>A<<

5.

Engine oil pan

Removal steps

 &RQWLQXHG

OIL PAN

ENGINE MECHANICAL

11A-24

REMOVAL SERVICE POINT

<<A>> ENGINE OIL PAN REMOVAL
1. Remove the engine oil pan mounting bolts.

CAUTION

Perform this slowly to avoid deformation of the 
engine oil pan flange.

2. Remove the engine oil pan using special tool oil 

pan remover (MD998727).

INSTALLATION SERVICE POINTS

>>A<< ENGINE OIL PAN INSTALLATION
1. Remove sealant from the engine oil pan and 

cylinder block surfaces.

2. Apply a bead of the sealant to the cylinder block 

mating surface of the engine oil pan as shown.

Specified sealant: MITSUBISHI GENUINE 
PART MD970389 or equivalent

NOTE: Install the engine oil pan within 15 minutes 
after applying sealant.

3. Assemble the engine oil pan to the cylinder block.

CAUTION

Then wait at least one hour. Never start the 
engine or let engine oil or coolant touch the 
sealant surface during that time.

4. Tighten the engine oil pan mounting bolts to the 

specified torque. Be careful when installing, as the 
oil pan mounting bolts (indicated in the illustration) 
have different lengths from the other bolts.

Tightening torque: 9.0 

–

 3.0 N

¼

m

>>B<< ENGINE OIL PAN DRAIN PLUG GASKET 
INSTALLATION

Replace the gasket with a new gasket. Install the 
new gasket in the direction shown in the illustration.

AC102324 AB

MD998727

MD998727

AC102133AB

Groove portion

φ 

4 mm

Bolt hole portion

AC102698

M6 

× 

8 mm

AB

AC102325 AE

Engine 
oil pan 
side

 

 

 

 

 

 

 

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