Mitsubishi Montero Sport (2004+). Manual - part 728

WIDE FENDER

TSB Revision

EXTERIOR

51-11

REMOVAL SERVICE POINT

.

<<A>> RIVET REMOVAL 
Use a drill [

φ 4.0 − 5.5 mm(φ 0.16 − 0.22 inch) bit for rivet] to 

make a hole in the rivet to break it, and then remove the rivet.

INSTALLATION SERVICE POINT

.

>>A<< RIVET INSTALLATION
1. Insert the rivet [

φ 4.8 mm(φ 0.19 inch) bit for rivet] into the 

body panel and flare.

2. Insert “A” of the rivet into the riveter.
3. Pressing the flange surface of the rivet, move the handle of 

the riveter.

4. The thinnest point of “A” is cut and the rivet is held in 

position.

ACX00432AE

FLARE

RIVET

DRILL

AC003852

18E0192

1

2

3

4

BODY PANEL

FLARE

RIVETER

A

RIVET

RIVETER

FLANGE SURFACE

RIVET

AB

SIDE STEP

TSB Revision

EXTERIOR

51-12

SIDE STEP

REMOVAL AND INSTALLATION

M1511011500118

AC103786AB

N

1

2

3

5

6

7

8

11 N·m
98 in-lb    

11 N·m
98 in-lb    

3

4

4

5

6

N

N

N

11 N·m
98 in-lb    

REMOVAL STEPS
1. SIDE STEP ASSEMBLY
2. SIDE STEP COVER, UPPER

<<A>> >>A<<

3. RIVET A

<<A>> >>A<<

4. RIVET B

5. SIDE STEP COVER
6. SIDE STEP CAP
7. SIDE STEP PLATE
8. SIDE STEP PIPE ASSEMBLY

REMOVAL STEPS (Continued)

SIDE STEP

TSB Revision

EXTERIOR

51-13

REMOVAL SERVICE POINT

.

<<A>> RIVET A/RIVET B REMOVAL 
Use a drill [

φ 4.0 mm (φ0.16 inch) bit for rivet A and rivet B] to 

make a hole in the rivet to break it, and then remove the rivet.

ACX00432AF

SIDE STEP 
COVER AND 
SIDE STEP CAP

RIVET

DRILL

SIDE STEP

TSB Revision

EXTERIOR

51-14

INSTALLATION SERVICE POINT

.

>>A<< RIVET A/RIVET B INSTALLATION
1. Insert rivets A and B into the side step pipe assembly, side 

step cover and side step cap.

2. Insert “C” of the rivet into the riveter.
3. Pressing the flange surface of the rivet, move the handle of 

the riveter.

4. The thinnest point of “C” is cut and the rivet is held in 

position.

AC005972

1

2

3

4

AC200766

18E0192

V0216AA

AC103812

C

RIVET

RIVETER

FLANGE SURFACE

RIVET

RIVET A

RIVET B

UNIT: mm (in)

Ø8.0 (0.31)

Ø4.0 

(0.20)

10.2 (0.40)

Ø8.0 (0.31)

Ø4.0 (0.20)

18.2 (0.72)

AB

THREE SLITS AROUND
RIVET

RIVETER