Mitsubishi Montero Sport (2004+). Manual - part 592

ENGINE MOUNTING

TSB Revision

POWER PLANT MOUNT

32-5

INSTALLATION SERVICE POINT

.

>>A<< ENGINE MOUNT INSULATOR INSTALLATION

CAUTION

Do not distort rubber portions, and never stain rubber por-
tions with fuel or oil.
Make sure that the locating boss and hole are in alignment.

INSPECTION

M1321001200146

• Check the insulators for cracks, separation or deformation.

• Check the front insulator stoppers for deformation.

AC004542 AB

TRANSMISSION MOUNTING

TSB Revision

POWER PLANT MOUNT

32-6

TRANSMISSION MOUNTING

REMOVAL AND INSTALLATION

M1321001400247

CAUTION

*: Indicates parts which should be initially tightened, and then fully tightened after placing the vehicle 
horizontally and loading the full weight of the engine on the vehicle body.

Pre-removal and Post-installation Operation
• Transfer Case Protector Removal and Installation (Refer 

to GROUP 42, Under Cover 

P.42-207

.)

AC004543

12 N·m
104 in-lb

22 N·m
16 ft-lb

64 N·m
47 ft-lb

20 - 24 N·m
15 - 18 ft-lb

64 N·m
47 ft-lb

49 N·m
36 ft-lb

44 N·m
33 ft-lb

4.9 N·m
43 in-lb

<RWD>

<4WD>

1

2

3

5

6

4

1

3

AB

REMOVAL STEPS <RWD>

•

HOLD THE TRANSMISSION 
WITH A TRANSMISSION JACK.

1.

NO.2 CROSSMEMBER

3.

HEAT PROTECTOR

4.

REAR ENGINE SUPPORT 
INSULATOR

REMOVAL STEPS <4WD>

•

HOLD THE TRANSMISSION 
WITH A TRANSMISSION JACK.

1.

NO.2 CROSSMEMBER

2.

STOPPER

3.

HEAT PROTECTOR

5.

TRANSMISSION MOUNTING 
INSULATOR

6.

TRANSMISSION MOUNTING 
BRACKET

TRANSMISSION MOUNTING

TSB Revision

POWER PLANT MOUNT

32-7

INSPECTION

M1321001500084

• Check the insulators for cracks, separation or deformation.

• Check the number 2 crossmember for deformation or corro-

sion.

AC004544

764 ± 0.5 (22.9 ± 0.02)

90 ± 0.5
(3.5 ± 0.02)

mm (in)

AB

FRONT DIFFERENTIAL MOUNTING

TSB Revision

POWER PLANT MOUNT

32-8

FRONT DIFFERENTIAL MOUNTING

REMOVAL AND INSTALLATION

M1321001700055

INSPECTION

M1321001800052

• Check the differential mounting brackets for deformation 

and damage.

• Check the differential support bracket for deformation and 

damage.

• Check the insulators for cracks, separation or deformation.

• Check the differential mounting rubber for cracks and dam-

age.

Pre-removal and Post-installation Operation
• Under Skid Plate and Under Cover Removal and Installa-

tion (Refer to GROUP 42, Under Cover 

P.42-207

.)

AC004545

93 N·m
69 ft-lb

88 N·m
65 ft-lb

44 N·m
33 ft-lb

93 N·m
69 ft-lb

88 N·m
65 ft-lb

35 N·m
26 ft-lb

69 N·m
51 ft-lb

1

2

3

4

5

5

4

6

7

8

7

6

9

N

N

N

N

N

AB

REMOVAL STEPS

•

HOLD THE FRONT 
DIFFERENTIAL WITH A 
TRANSMISSION JACK.

1.

DRIVE SHAFT (REFER TO 
GROUP 26, DRIVE SHAFT 

P.26-25

.)

2.

INNER SHAFT (REFER TO 
GROUP 26, INNER SHAFT 

P.26-35

.)

3.

PIN

4.

SPACER

5.

DIFFERENTIAL MOUNTING 
RUBBER B

6.

DIFFERENTIAL MOUNTING 
BRACKET

7.

DIFFERENTIAL MOUNTING 
RUBBER A

8.

DIFFERENTIAL SUPPORT 
BRACKET

9.

DIFFERENTIAL MOUNTING 
BRACKET

REMOVAL STEPS (Continued)