Mitsubishi Montero Sport (2004+). Manual - part 468

 

  Index      Mitsubishi     Mitsubishi Montero Sport - service repair manual 2004 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  466  467  468  469   ..

 

 

Mitsubishi Montero Sport (2004+). Manual - part 468

 

 

DOOR

TSB Revision

BODY

42-127

7. Check that wind noise occurs when the last remaining tape 

is removed, and that noise does not occur when it is 
re-attached.

8. When the sources of the wind noise is finally located, attach 

butyl tape, body sealer or similar material to obstruct this 
source as much as possible.

SPECIAL TOOLS

M1423000600382

AC003773

TOOL

TOOL NUMBER AND 
NAME

SUPERSESSION

APPLICATION

MB990900 or 
MB991164 Door 
adjusting wrench

MB990900-01

Adjustment of door fit

MB990784 Ornament 
remover

General service tool

Removal of trim, etc.

MB991223 Harness set

A: MB991219 Test 

harness

B: MB991220 LED 

harness

C: MB991221 LED 

harness adapter

D: MB991222 Probe

MB991223

Measurement of terminal 
voltage

A: Connector pin contact 

pressure inspection

B: Power circuit inspection
C: Power circuit inspection
D: Commercial tester 

connection

MB990900

MB990784

MB991223

A

D

C

B

AD

DOOR

TSB Revision

BODY

42-128

MB991958

A: MB991824
B: MB991827
C: MB991910
D: MB991911
E: MB991914
F: MB991825
G: MB991826

MUT-III sub Assembly

A: Vehicle 

communication 
interface (V.C.I)

B: MUT-III USB cable
C: MUT-III main 

harness A (Vehicles 
with CAN 
communication 
system)

D: MUT-III main 

harness B (Vehicles 
without CAN 
communication 
system)

E: MUT-III main 

harness C (for 
Daimler Chrysler 
models only)

F: MUT-III 

measurement 
adapter

G: MUT-III trigger 

harness

MB991824-KIT
NOTE: . G: MB991826 
MUT-III trigger harness 
is not necessary when 
pushing V.C.I. ENTER 
key.

SWS communication line 
check (ECU check and 
service data)

CAUTION

MUT-III Main Harness B 
(MB991911) should be used. 
MUT-III main harness A and 
C should not be used for 
this vehicle.

TOOL

TOOL NUMBER AND 
NAME

SUPERSESSION

APPLICATION

MB991910

MB991826

MB991958

MB991911

MB991914

MB991824

MB991827

MB991825

A

B

C

D

E

F

G

DO NOT USE

DO NOT USE

DOOR

TSB Revision

BODY

42-129

ON-VEHICLE SERVICE

DOOR FIT ADJUSTMENT

M1423001100249

Required Special Tools:

• MB990900 or MB991164: Door adjusting Wrench

CAUTION

• Attach protection tape to the fender and door edges 

where the hinge is installed.

• Do not rotate special tool MB991164 with a torque of 

over 98 N

m (72 ft-lb).

1. Use special tool MB990900 or MB991164 to loosen the 

hinge mounting bolts on the body side, and then adjust the 
clearance around the door so that it is uniform on all sides.

2. If a door is not flush with its surrounding panels, loosen the 

door-side door hinge mounting bolts and adjust the door as 
necessary.
NOTE: 

If the door hinge mounting bolt washers are welded, 

grind off the welding according to the procedure below 
beforehand.

.

1. Remove the door hinge. (Refer 

P.42-132

.)

2. Use a chisel or grinder to release the door hinge mount-

ing bolt washer, which is welded to the door hinge.

3. On completion, paint the affected area with touch-up 

paint to prevent corrosion.

4. Install the door hinge. (Refer 

P.42-132

.)

3. If the striker and latch do not engage properly, move the 

striker up and down or to the left and right.

AC000592

MB990900

OR

MB991164

AB

AC206498

WASHER

BOLT

WASHER

DOOR HINGE

AD

WELD POINT

WELD POINT

AC003775

DOOR

TSB Revision

BODY

42-130

DOOR WINDOW GLASS ADJUSTMENT

M1423001000190

Check that the door glass moves while contacting the door 
glass channel when it is raised and lowered fully. If not, adjust 
the door window according to the following procedures.
1. Remove the door trim and waterproof film. (Refer to 

P.42-134

.)

2. Raise the window glass, loosen the channel guide mounting 

bolts and adjust the vertical tilt of the glass.

ADJUSTMENT AND REPLACEMENT WHEN 
THERE IS A MALFUNCTION OF THE POWER 
WINDOWS

M1429000900057

If the window glass automatically starts moving downwards at 
the wrong time while it is being raised, carry out the following 
adjustment or replacement procedures.
1. Remove the door trim and waterproof film. (Refer to 

P.42-134

.)

NOTE: Insert a cushion or similar object to prevent damage 
to the glass if it should happen to fall down.

2. Remove the window regulator assembly from the door 

window glass, and then raise and lower the door window 
glass by hand to check the operation force.

3. If the door window glass does not move up and down 

smoothly, check or repair the following points.

• Check the installation condition of the runchannel.

• Repair any twisting in the door sash.

• Check the installation condition of the lower sash or the 

center sash.

NOTE: The lower sash cannot normally be adjusted, but it 
may be possible to adjust the sash span slightly within the 
range allowed by manufacturing tolerances by pushing the 
lower sash outwards while re-installing it.

4. If repair or adjustment is not possible, replace the door 

assembly.

AC003776

CHANNEL GUIDE

AB

AC003777

RUNCHANNEL

DOOR 
SASH

LOWER 
SASH

AB

 

 

 

 

 

 

 

Content   ..  466  467  468  469   ..