Mitsubishi Montero (2004+). Manual - part 995

 

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Mitsubishi Montero (2004+). Manual - part 995

 

 

ON-VEHICLE SERVICE

TSB Revision

AUTOMATIC TRANSMISSION

23A-555

SOLENOID VALVE CHECK

M1231110400127

Required Special Tool:

• MB991958: Scan Tool (MUT-III Sub Assembly)

• MB991824: V.C.I.

• MB991827: MUT-III USB Cable

• MB991911: MUT-III Main Harness B

1. Use scan tool MB991958 to measure the transmission fluid 

temperature. The desired temperature setting for performing 
the solenoid valve check is 20

°C (68°F).

2. Remove the solenoid valve harness and transmission fluid 

temperature sensor connector.

3. Measure the resistance between the solenoid valve 

terminals.

4.  The measured resistance of the solenoid valve when the 

transmission fluid temperature is 20

°C (68°F) should match 

the specified resistance on the chart below.

STANDARD VALUE:

5. If the solenoid valve resistance is within the specified range, 

check the power supply and the ground circuits.

6. If the solenoid valve resistance is not within the specified 

range, drain the transmission fluid and remove the valve 
body cover.

7. Disconnect the connector of any solenoid valves that are not 

within the specified range. 

TERMINAL 
NO.

ITEMS

RESISTANCE

7 - 10

Torque converter clutch 
solenoid valve

2.7 

− 3.4 Ω [at 

20

°C (68°F)]

6 - 10

Low-reverse/Direct solenoid 
valve

4 - 9

Second solenoid valve

3 - 9

Underdrive solenoid valve

5 - 9

Overdrive solenoid valve

8 - 10

Reduction solenoid valve

AC100606

7

10

5

3

1 2

4

6

9

8

AD

SOLENOID VALVE
HARNESS & TRANSMISSION
FLUID TEMPERATURE SENSOR
CONNECTOR

ACX01206AD

TORQUE CONVERTER 
CLUTCH SOLENOID 
VALVE

UNDERDRIVE 
SOLENOID VALVE

LOW-REVERSE 
SOLENOID VALVE

OVERDRIVE 
SOLENOID 
VALVE

SECOND 
SOLENOID VALVE

REDUCTION 
SOLENOID VALVE

TRANSMISSION CONTROL

TSB Revision

AUTOMATIC TRANSMISSION

23A-556

8. Measure the resistance between terminals 1 and 2 of any 

solenoid valve that was not within the specified range.

Specified resistance:

2.7 

 3.4  [at 20°C (68°F)]

9. If the resistance is not within the specified range, replace the 

solenoid valve.

10.If the resistance is within the specified range, check the 

wiring harness between the affected A/T control solenoid 
valve assembly and the solenoid valve. If a problem is not 
found in the above steps, check the solenoid valve O-rings 
and replace them if necessary.

TRANSMISSION CONTROL

REMOVAL AND INSTALLATION

M1231117900112

WARNING

When removing and installing the transmission control cable and shift lock cable unit, be 
careful not to hit the SRS-ECU.

AC100378

1
2

AB

AC000012 AD

5

6

1

2

11 ± 2 N·m
98 ± 17 in-lb

11 ± 2 N·m
98 ± 17 in-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

4

3

11 ± 2 N·m
98 ± 17 in-lb

TRANSMISSION CONTROL

TSB Revision

AUTOMATIC TRANSMISSION

23A-557

SELECTOR LEVER ASSEMBLY 
AND TRANSMISSION 
CONTROL CABLE ASSEMBLY 
REMOVAL STEPS

FRONT FLOOR CONSOLE 
(REFER TO GROUP 52A 

P.52A-7

).

1.

TRANSMISSION CONTROL 
HARNESS CONNECTION

2.

TRANSFER SHIFT LEVER 
SWITCH, BRACKET ASSEMBLY

>>C<<

3.

SHIFT LOCK CABLE UNIT 
CONNECTION

4.

TRANSMISSION CONTROL 
CABLE CONNECTION

5.

SELECTOR LEVER ASSEMBLY

FRONT EXHAUST PIPE (REFER 
TO GROUP 15 

P.15-13

).

<<A>> >>B<<

6.

TRANSMISSION CONTROL 
CABLE ASSEMBLY

SELECTOR LEVER ASSEMBLY 
AND TRANSMISSION 
CONTROL CABLE ASSEMBLY 
REMOVAL STEPS (Continued)

AC204313

AC204313

7

8

5.0 ± 1.0 N·m
44 ± 9 in-lb

11 ± 2 N·m
98 ± 17 in-lb

11 ± 2 N·m
98 ± 17 in-lb  

AB

TRANSFER SHIFT LEVER 
SWITCH REMOVAL STEPS

INDICATOR PANEL (REFER TO 
GROUP 52A 

− FLOOR 

CONSOLE 

P.52A-7

).

7.

TRANSFER SHIFT LEVER 
SWITCH

8.

BRACKET

TRANSFER SHIFT LEVER 
SWITCH REMOVAL STEPS 
(Continued)

TRANSMISSION CONTROL

TSB Revision

AUTOMATIC TRANSMISSION

23A-558

REMOVAL SERVICE POINT

.

<<A>> TRANSMISSION CONTROL CABLE ASSEMBLY 
REMOVAL
1. Support the transmission mount center member with a 

transmission jack, and then remove the transmission mount 
center member mounting bolts.

2. Lower the transmission so that there is enough room 

available to remove the transmission control cable assembly 
mounting nuts, and then remove the transmission control 
cable assembly mounting nuts.

INSTALLATION SERVICE POINTS

.

>>A<< RETAINER INSTALLATION
The bolt lengths differ according to where they are to be 
installed, so do not install them in the wrong place.

.

>>B<< TRANSMISSION CONTROL CABLE ASSEMBLY 
INSTALLATION
After installing the transmission control cable assembly, install 
the transmission mount center member mounting bolts and 
tighten them to the specified torque.

Tightening torque: 44 

± 10 Nm (33 ± 7 ft-lb)

.

>>C<< SHIFT LOCK CABLE UNIT INSTALLATION
1. Temporarily install the selector lever knob, and then move 

the selector lever to the "P" position and turn the ignition 
switch to the "LOCK" (OFF) position.

2. After installing the rod of the shift lock cable unit to the lock 

cam of the selector lever assembly, install the bolts of the 
shift lock cable unit.

Tightening torque: 5.0 

± 1.0 Nm (44 ± 9 in-lb)

3. Check the operation of the selector lever assembly (Refer to 

P.23A-549

).

ACX01329 AB

TRANSMISSION
JACK

TRANSMISSION
MOUNT CENTERMEMBER
MOUNTING BOLT

BOLTS

× l mm

A

× 14

B

× 16

AX000021AB

d

A

A

A

A

B

B

l

AC000022AB

BOLT

LOCK CAM

 

 

 

 

 

 

 

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