Mitsubishi Montero (2004+). Manual - part 671

WINDOW GLASS

TSB Revision

BODY

42-15

2. Mount the glass stopper and the windshield spacer correctly 

at the specified position so that there is no bend or rise at 
the inside of the windshield.

3. Align the mating mark on the windshield molding and the 

notch on the windshield to mount the windshield molding. 
Install the windshield molding.

.

>>B<< WINDSHIELD INSTALLATION
1. When replacing the windshield, temporarily set the 

windshield against the body, and place a mating mark on the 
windshield and body.

CAUTION

• The primer strengthens the adhesive, so be sure to 

apply it evenly around the entire circumference. How-
ever, a too thick application will weaken the adhesive.

• Do not touch the coated surface.

2. Soak a sponge in the primer, and apply evenly to the 

windshield and the body in the specified places.

3. Allow the windshield to dry for at least three minutes after 

applying primer.

ACX00478

WINDSHIELD

GLASS STOPPER

GLASS END LINE

ALIGN THE GLASS 
STOPPER END WITH 
THE CERAMIC NOTCH

CERAMIC LINE

GLASS END LINE

41.5 (1.6)

11.5 (0.44)

WINDSHIEILD SPACER

CERAMIC LINE

AC

13.2 (0.5)

X0013CA

ACX00479AB

WINDSHIELD MOULDING

MARKING

WINDSHIELD

NOTCH

CERAMIC LINE

WINDOW GLASS

TSB Revision

BODY

42-16

4. Fill a sealant gun with adhesive. Then apply the adhesive 

evenly around the windshield within 30 minutes after 
applying the primer.
NOTE: Cut the tip of the sealant gun nozzle into a V shape 
to simplify adhesive application.

5. Align the mating marks on the windshield and the body, and 

lightly press the windshield evenly so that it adheres 
completely.

6. Use a spatula or similar tool to remove any excessive 

adhesive. Clean the surface with 3M

 AAD Part number 

8906 or equivalent. Avoid moving the vehicle until the 
adhesive sets.

CAUTION

• Do not move the vehicle unless absolutely necessary.
• When testing for water leakage, do not pinch the end of 

the hose to spray the water.

7. Wait 30 minutes or more, and then test for water leakage.

QUARTER WINDOW GLASS

REMOVAL AND INSTALLATION

M1422002500269

ACX00480

10 mm

(0.4 in)

15 mm

(0.6 in)

AB

Pre-removal and Post-installation Operation
• Quarter Trim Upper Removal and Installation (Refer to 

GROUP 52A, Trims 

P.52A-8

.)

ACX00482

1

2

3

4

5

6

7

A

A

SECTION A – A

CLIP

7

4

6

PRIMER

BODY PANEL

ADHESIVE: 3M™AAD PART NO. 8513 GROMMETED
WINDSHIELD SEALANT OR EQUIVALENT

AB

REMOVAL STEPS
1. LEVER
2. QUARTER WINDOW LINK
3. RUBBER, NUT

<<A>> >>A<<

4. QUARTER WINDOW GLASS

5. QUARTER WINDOW 

WEATHERSTRIP

<<A>> >>A<<

6. QUARTER WINDOW MOLDING
7. QUARTER WINDOW GARNISH

REMOVAL STEPS (Continued)

WINDOW GLASS

TSB Revision

BODY

42-17

REMOVAL SERVICE POINT

.

<<A>> QUARTER WINDOW GLASS/QUARTER WINDOW 
MOLDING REMOVAL
Remove the quarter window glass using the same procedure 
as for windshield removal (Refer to 

P.42-13

).

INSTALLATION SERVICE POINT

.

>>A<< QUARTER WINDOW MOLDING/QUARTER WINDOW 
GLASS INSTALLATION
1. Remove old adhesive remaining at the groove of the quarter 

window molding and quarter window glass

CAUTION

Allow the degreased portion to dry for at least three min-
utes before proceeding to the next procedure. Do not 
touch any surface that has been cleaned. 
2. Apply the primer sufficiently on the portion of the quarter 

window glass to adhere evenly and without blur.

3. After applying the specified sealant on the specified area of 

the quarter window glass, mount the quarter window 
molding on the quarter window glass.

ACX00483

QUARTER WINDOW 
GLASS

UNIT: mm (in)

QUARTER WINDOW 
GLASS

15 (0.6)

8.5 (0.33)

15 (0.6)

ADHESIVE: 3M™ AAD PART NO. 8513
GROMMETED WINDSHIELD SEALANT
OR EQUIVALENT

AC

WINDOW GLASS

TSB Revision

BODY

42-18

BACK DOOR WINDOW GLASS

REMOVAL AND INSTALLATION

M1422001900071

REMOVAL SERVICE POINT

.

<<A>> BACK DOOR WINDOW GLASS REMOVAL
Remove the back door window glass using the same proce-
dure as for the windshield (Refer to 

P.42-13

).

Pre-removal and Post-installation Operation
• Back Door Upper Trim Removal and Installation (Refer to 

P.42-54

.)

• Spare tire Removal and Installation 

X0024CA

X0025CA

 X0026CA

X1162CA

ACX00485

SECTION A – A

SECTION B – B

SECTION C – C

SECTION D – D

UNIT: mm (in)

PRIMER

13 (0.5)

PRIMER

PRIMER

18 (0.7)

24.5

(0.95)

ADHESIVE: 3M™ AAD PART NO. 8609  AND  NO. 8608 OR  EQUIVALENT

A

1

2

3

4

3

5

A

B

B

C

C

D

D

1

AC

12 (0.46)

12.5 (0.49)

12.5 (0.46)

PRIMER

REMOVAL STEPS
1. HARNESS CONNECTOR

<<A>> >>A<<

2. BACK DOOR WINDOW GLASS

>>A<<

3. DUAL LOCK FASTENER

>>A<<

4. GLASS STOPPER

>>A<<

5. WINDOW DAM

REMOVAL STEPS (Continued)