Mitsubishi Montero (2004+). Manual - part 473

 

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Mitsubishi Montero (2004+). Manual - part 473

 

 

DIFFERENTIAL CARRIER ASSEMBLY

TSB Revision

REAR AXLE

27-31

2. Use special tool MB990810 to pull out the companion 

flange.

.

<<H>> DRIVE PINION REAR BEARING INNER RACE 
REMOVAL
Use special tool MD998801 to pull out the front bearing inner 
race.

.

<<I>> OIL SEAL/DRIVE PINION FRONT BEARING INNER 
RACE/DRIVE PINION FRONT BEARING OUTER RACE 
REMOVAL
Use special tool MB990939 to remove the drive pinion front 
bearing outer race.

.

<<J>> DRIVE PINION REAR BEARING OUTER RACE 
REMOVAL
Use special tool MB990939 to remove the drive pinion rear 
bearing outer race.

ACX01044 AB

MB990810

COMPANION
FLANGE

ACX02423

MD998801

AB

ACX01101AB

DRIVE PINION 
FRONT BEARING 
OUTER RACE

DRIVE PINION 
FRONT
BEARING 
OUTER RACE

OIL SEAL

DRIVE PONION 
REAR BEARING 
OUTER RACE

MB990939

ACX01102 AB

MB990939

DIFFERENTIAL CARRIER ASSEMBLY

TSB Revision

REAR AXLE

27-32

ASSEMBLY

M1272002300266

AC203534AC

35 ± 5 N·m
25 ± 4 ft-lb

15

5

23

17

18

20

20

18 17

FINAL DRIVE GEAR SET

DIFFERENTIAL GEAR SET

12

32

2

31

15

14 13

19

20

26 25

24

17

18

21

20

27

29

30

18

11

4

1

28

9

8

7

10

3

6 5

26

25

24

23

17

N

N

N

N

N

152 ± 15 N·m
112 ± 10 ft-lb

74 ± 5 N·m
55 ± 3 ft-lb

49 ± 9 N·m
37 ± 6 ft-lb

63 ± 4 N·m
47 ± 2 ft-lb

216 ± 29 N·m
159 ± 22 ft-lb

22

19

16

ASSEMBLY STEPS

1. DIFFERENTIAL CARRIER

>>A<<

2. OIL SEAL

>>B<<

3. DRIVE PINION REAR BEARING 

OUTER RACE

>>C<<

4. DRIVE PINION FRONT BEARING 

OUTER RACE

>>D<<

• DRIVE PINION HEIGHT 

ADJUSTMENT

5. DRIVE PINION
6. DRIVE PINION REAR SHIM (FOR 

ADJUSTING DRIVE PINION 
HEIGHT)

7. DRIVE PINION REAR BEARING 

INNER RACE

8. DRIVE PINION SPACER

>>E<<

• DRIVE PINION TURNING TORQUE 

ADJUSTMENT

9. DRIVE PINION FRONT SHIM (FOR 

ADJUSTING DRIVE PINION 
PRELOAD)

10. DRIVE PINION ASSEMBLY
11. DRIVE PINION FRONT BEARING 

INNER RACE

>>E<<

12. OIL SEAL

13. COMPANION FLANGE
14. WASHER
15. SELF-LOCKING NUT
16. DIFFERENTIAL CASE

>>F<<

• DIFFERENTIAL GEAR BACKLASH 

ADJUSTMENT

17. SIDE GEAR SPACER
18. SIDE GEAR
19. PINION WASHER
20. PINION GEAR
21. PINION SHAFT

>>G<<

22. LOCK PIN

>>H<<

23. DRIVE GEAR

>>I<<

24. SIDE BEARING INNER RACE
25. SIDE BEARING OUTER RACE
26. SIDE BEARING SHIM
27. DIFFERENTIAL CASE ASSEMBLY

>>J<<

28. BEARING CAP
29. VENT PLUG
30. DIFFERENTIAL COVER
31. DRAIN PLUG
32. FILLER PLUG

>>J<<

• FINAL DRIVE GEAR BACKLASH 

ADJUSTMENT

ASSEMBLY STEPS (Continued)

DIFFERENTIAL CARRIER ASSEMBLY

TSB Revision

REAR AXLE

27-33

Required Special Tools:

• MB991168: Drive Pinion Oil Seal Installer

• MB990938: Bar

• MB991445: Bushing Remover and Installer Base

• MB990934: Installer Adapter

• MB991770: Head

• MB990819: Drive Pinion Gauge

• MB990326: Preload Socket

• MB990685: Torque Wrench

• MB991169: Drive Pinion Gauge

• MB991534: Cyliner Gauge

• MB990802: Bearing Installer

• MB990850: End Yoke Holder

• MB990727: Drive Pinion Oil Seal Installer

• MD998812: Installer Cap

• MD998829: Installer Adapter

• MB990810: Side Bearing Puller

• MB991407: Differential Rear Support Arbor

LUBRICATION AND ADHESIVE POINTS

ACX01104 AC

2    3 mm (0.08    0.12 in)
(BEAD DIAMETER)

TM

TM

ADHESIVE: 
3M     PART NO. 8730, 
8731 OR EQUIVALENT

SEMI-DRYING SEALANT: 
3M     AAD PART NO. 8672, 8679,
8678, 8661, 8663 OR EQUIVALENT

DIFFERENTIAL CARRIER ASSEMBLY

TSB Revision

REAR AXLE

27-34

ASSEMBLY SERVICE POINTS 

.

>>A<< OIL SEAL PRESS-FITTING
Use special tool MB991168 to press-fit the oil seal.

.

>>B<< DRIVE PINION REAR BEARING OUTER RACE 
PRESS-FITTING
Use special tools MB990938 and MB991445 to press-fit the 
drive pinion rear bearing outer race.

.

>>C<< DRIVE PINION FRONT BEARING OUTER RACE 
PRESS-FITTING
Use special tools MB990938 and MB990934 to press-fit the 
drive pinion front bearing outer race.

.

>>D<< DRIVE PINION HEIGHT ADJUSTMENT
Adjust the drive pinion height by the following procedures:

ACX01105 AB

MB991168

OIL SEAL

ACX01106 AB

MB990938

MB991445

ACX01107AB

MB990938

MB990934

 

 

 

 

 

 

 

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