Mitsubishi Montero (2004+). Manual - part 111

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL

11B-3

MD998442
Air bleed wire

General service tool

Air bleeding of auto lash adjuster

MD998051
Cylinder head bolt 
wrench

General service tool

Loosening and tightening cylinder 
head bolts

MD998772
Valve spring 
compressor

MD998772-01 or 
General service tool

Compression of valve spring

MD998774
Valve stem seal 
installer

MD998774-01

Installation of valve stem seal

MD998717
Crankshaft front oil 
seal installer

MD998717-01

Installation of crankshaft front oil 
seal

MD998718
Crankshaft rear oil seal 
installer

MD998718-01 

Installation of crankshaft rear oil 
seal

TOOL

TOOL NUMBER AND 
NAME

SUPERSESSION

APPLICATION

GENERATOR AND DRIVE BELT

TSB Revision

ENGINE OVERHAUL

11B-4

GENERATOR AND DRIVE BELT

REMOVAL AND INSTALLATION

M1113001300218

Required Special Tool:

• MD998781: Flywheel Stopper

AK201071AB

4

5

6

1

2

3

7

8

9

14

15

11

12

13

10

74± 9 N·m
54± 4 ft-lb

41 ± 8 N·m
30 ± 5 ft-lb

24 ± 4 N·m
17 ± 3 ft-lb

8

11 ± 1 N·m
97 ± 9 in-lb

185 ± 5 N·m
137 ± 3 ft-lb

44 ± 10 N·m
32 ± 7 ft-lb

11 ± 1 N·m
97 ± 9 in-lb

11 ± 1 N·m
97 ± 9 in-lb

44 ± 10 N·m
32 ± 7 ft-lb

44 ± 10 N·m
32 ± 7 ft-lb

44 ± 10 N·m
32 ± 7 ft-lb

44 ± 10 N·m
32 ± 7 ft-lb

44 ± 10 N·m
32 ± 7 ft-lb

22 ± 4 N·m
16 ± 3 ft-lb

24 ± 4 N·m
17 ± 3 ft-lb

41 ± 8 N·m
30 ± 5 ft-lb

REMOVAL STEPS

1.

COOLING FAN

2.

FAN CLUTCH

3.

COOLING FAN BRACKET

4.

COOLING FAN PULLEY

5.

IDLER PULLEY

6.

IDLER PULLEY

7.

AUTO TENSIONER 

8.

GENERATOR

9.

ACCESSORY MOUNT STAY

10. TIMING INDICATOR BRACKET
11. ACCESSORY MOUNT
12. POWER STEERING PUMP 

BRACKET

<<A>> >>A<<

13. CRANKSHAFT BOLT
14. CRANKSHAFT PULLEY WASHER
15. DAMPER PULLEY

REMOVAL STEPS (Continued)

GENERATOR AND DRIVE BELT

TSB Revision

ENGINE OVERHAUL

11B-5

REMOVAL SERVICE POINT

.

<<A>> CRANKSHAFT BOLT LOOSENING
1. Using special tool MD998781, hold the drive plate or 

flywheel.

2. Remove the crankshaft bolt.

INSTALLATION SERVICE POINT

.

>>A<< CRANKSHAFT BOLT TIGHTENING
1. Using special tool MD998781, hold the drive plate or 

flywheel.

2. Clean the bolt hole in crankshaft bolt and damper pulley’s 

seating surface.

3. Degrease the cleaned seating surface of the damper pulley.
4. Install the damper pulley.
5. Apply oil to the threads of crankshaft bolt and the outer 

surface of washer.

6. Tighten the crankshaft bolt to the specified torque.

Tightening torque: 185 

± 5 N⋅m (137 ± 3 ft-lb) 

AKX01329

MD998781

AB

AKX01329

MD998781

AB

AK101127

CRANKSHAFT
BOLT

AB

DAMPER PULLEY

CRANKSHAFT

CLEAN

DEGREASE

WASHER

INTAKE MANIFOLD PLENUM AND THROTTLE BODY ASSEMBLY

TSB Revision

ENGINE OVERHAUL

11B-6

INTAKE MANIFOLD PLENUM AND 

THROTTLE BODY ASSEMBLY

REMOVAL AND INSTALLATION

M1113003300151

AK201072

18 ± 2 N·m
13 ± 1 ft-lb

23

16

13 ± 2 N·m
113 ± 17 in-lb

18 ± 2 N·m
13 ± 1 ft-lb

14 ± 1 N·m
124 ± 9 in-lb

20

14

13

24 ± 3 N·m
113 ± 17 ft-lb

4

3

2

1

9 ± 1 N·m
80 ± 9 in-lb

9 ± 1 N·m
80 ± 9 in-lb

9 ± 1 N·m
80 ± 9 in-lb

9 ± 1 N·m
80 ± 9 in-lb

7

8

6

5

11

12

9

10

15

17

21

22

19

18

26

24

25

27

AB

5 ± 1 N·m
44 ± 9 in-lb

18 ± 2 N·m
13 ± 1 ft-lb

59 ± 10 N·m
43 ± 7 ft-lb

36 ± 6 N·m
27 ± 4 ft-lb

REMOVAL STEPS

1. VACUUM HOSE
2. VACUUM HOSE
3. VACUUM TANK
4. SOLENOUD VALVE 
5. PURGE HOSE
6. SOLENOUD VALVE 
7. FUEL HOSE
8. FUEL RETURN PIPE
9. BREATHER HOSE
10. BREATHER HOSE
11. VACUUM PIPE AND HOSE
12. BREATHER AND WATER HOSE

13. EXHAUST GAS RECIRCULATION 

VALVE

14. EXHAUST GAS RECIRCULATION 

VALVE GASKET 

15. MANIFOLD ABSOLUTE

PRESSURE SENSOR

16. O-RING
17. EXHAUST GAS RECIRCULATION 

PIPE

18. EXHAUST GAS RECIRCULATION 

PIPE GASKET 

19. INTAKE MANIFOLD PLENUM STAY
20. WATER OUTLET FITTING BRACKET

REMOVAL STEPS (Continued)