Mitsubishi Montero (2002-2004). Manual - part 474

 

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Mitsubishi Montero (2002-2004). Manual - part 474

 

 

COMBINATION METERS ASSEMBLY AND VEHICLE SPEED SENSOR

TSB Revision

CHASSIS ELECTRICAL

54A-67

 DISASSEMBLY AND ASSEMBLY

M1543003100158

62 

− 64

IG power supply and water 
temperature gauge 

1 M

Ω or more 

25 

− 64

Water temperature gauge 
and ground 

210 

11 

− 64

Water temperature gauge 
and ground 

210 

TERMINAL NO. 
TO MEASURE 
RESISTANCE

TERMINAL NAME

STANDARD 
VALUE

ACX00784AC

1

3

6

10

11

12

13

14

4

5

15

8

7

9

2

DISASSEMBLY STEPS

1. GLASS
2. WINDOW PLATE 
3. SPEEDOMETER 
4. TACHOMETER 
5. FUEL GAUGE, WATER 

TEMPERATURE GAUGE 
ASSEMBLY 

6. TRIP METER KNOB 
7. INDICATOR PLATE 

8. INDICATOR PRISM 
9. INDICATOR LENS 
10. INSTRUMENT PANEL PRINTED 

CIRCUIT BOARD 

11. COMBINATION METER CASE 
12. INDICATOR CASE 
13. COMBINATION PLATE "A" 
14. COMBINATION PLATE "B" 
15. COMBINATION PLATE "C" 

DISASSEMBLY STEPS (Continued)

HEADLIGHT, FRONT SIDE MARKER LIGHT AND POSITION LIGHT ASSEMBLY

TSB Revision

CHASSIS ELECTRICAL

54A-68

HEADLIGHT, FRONT SIDE MARKER LIGHT AND POSITION 

LIGHT ASSEMBLY

HEADLIGHT DIAGNOSIS

M1542010500241

The headlights are controlled by the Simplified Wir-
ing System (SWS). For troubleshooting, refer to 
GROUP 54B, SWS Diagnosis 

− Symptom Chart 

P.54Bb-2

.

ON-VEHICLE SERVICE

HEADLIGHT AIMING

M1542000900390

PRE-AIMING INSTRUCTIONS

1. Inspect for badly rusted or faulty headlight assemblies.
2. These conditions must be corrected before a satisfactory 

adjustment can be made.

3. Inspect tire inflation, and adjust if necessary.
4. If the fuel tank is not full, place a weight in luggage room of 

vehicle to simulate weight of a full tank [3 kg (6.5 pounds) 
per gallon.]

5. There should be no other load in the vehicle other than 

driver or substituted weight of approximately 70 kg (150 
pounds) placed in driver's position.

6. Thoroughly clean headlight lenses.
7. Place the vehicle on a level floor, perpendicular to a flat 

screen 7.62 m (25.0 feet) away from the bulb center-marks 
on the headlight lens.

8. Rock vehicle sideways to allow vehicle to assume its normal 

position.

9. Bounce the front suspension through three (3) oscillations 

by applying the body weight to hood or bumper.

10.Set the distance between the screen and the bulb center 

marks of the headlight as shown in the illustration.

ACX01793 AB

CENTER MARK

HEADLIGHT, FRONT SIDE MARKER LIGHT AND POSITION LIGHT ASSEMBLY

TSB Revision

CHASSIS ELECTRICAL

54A-69

11.Four lines of adhesive tape (or equivalent markings) are 

required on screen or wall:

(1) Position a vertical tape or mark so that it is aligned with 

the vehicle center line.

(2) Measure the distance from the center-marks on the 

headlight lens to the floor. Transfer the measurement to 
the screen. Horizontal tape or mark on the screen is for 
reference of vertical adjustment.

(3) Measure the distance from the center line of the vehicle 

to the center of each headlight. Transfer the 
measurement to the screen. Vertical tape or mark on the 
screen with reference to the center line of each headlight 
bulb.

HEADLIGHT ADJUSTMENT

1. The low beam headlight will project on the screen upper 

edge of the beam (cut-off).

2. Turn the adjusting screws to achieve the specified low-beam 

cut-off location on the aiming screen.

Standard value:
(Vertical direction) 53 mm (2.1 inches) (0.4

°) below hor-

izontal (H) 
Limit:
(Vertical direction) Standard value 

± 50 mm (± 2.0 

inches) (

± 0.38°)

3. When adjusting headlight, disconnect the other headlight 

harness.

CAUTION

Do not cover a headlight for more than three minutes to 
prevent the plastic headlight lens deformation.
4. There is no horizontal aim adjustment. Horizontal aim is 

preset and does not require adjustment. High-beam pattern 
should be correct when the low-beams are adjusted 
properly.

AC005167

(1)

(2)

(3)

HEADLIGHT CENTER

VEHICLE CENTER  
LINE

SCREEN

(3)

7.62m (25.0 ft)

AB

AC101777

VERTICAL ADJUSTING

AB

ACX01800

DISTANCE OF
VERTICAL 
DIRECTION

HEADLIGHT
CENTER

HIGH INTENSITY

ZONE

15

(H)

(V)

AB

HEADLIGHT, FRONT SIDE MARKER LIGHT AND POSITION LIGHT ASSEMBLY

TSB Revision

CHASSIS ELECTRICAL

54A-70

LUMINOUS INTENSITY MEASUREMENT

M1542001000118

1. Set the headlights to high-beam
2. Using a photometer, and following its manufacturer's 

instruction manual, measure the headlight center intensity 
and check to be sure that the limit value is satisfied.

Limit: 40,000 cd or more {When a screen is set 18.3m 
(60 feet) ahead of the vehicle}

NOTE: When measuring the intensity, maintain an engine 
speed of 2,000 r/min, with the battery fully charged.
There may be special local regulations pertaining to headlight 
intensity. Be sure to make any adjustments necessary to satisfy 
such regulations.
If an illuminometer is used to make the measurements, convert 
its values to photometer values by using the following formula.

I =Er2 Where:

• I = intensity (cd)

• E = illumination (lux)

• r = distance (m) from headlights to illuminometer

 BULB REPLACEMENT

M1542001300153

1. Disconnect the connector.
2. Remove the sealing cover.

CAUTION

Do not touch the surface of the bulb with hands or dirty 
gloves as the bulb may pop after a short time. If the sur-
face does become dirty, clean it with alcohol or thinner, 
and let it dry thoroughly before installing.
3. Unhook the spring securing the bulb, and then remove the 

bulb.

CAUTION

Do not touch the surface of the bulb with hands or dirty 
gloves as the bulb may pop after a short time. If the sur-
face does become dirty, clean it with alcohol, and let it dry 
thoroughly before installing.
4. Install the spring and sealing cover securely after the bulb 

replacement, or the lens will be out of focus, or water will get 
inside the light unit.

ACX00789AC

SPRING

 

 

 

 

 

 

 

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